This paper presents a new approach to repair industrial gears by showing a case study where pressure angle modification is also considered, differently from the past repairing procedures that dealt only with the modification of the profile shift
coefficient. A computer program has been developed to automatically determine the repair alternatives under two goals: minimize the stock removal or maximize gear tooth strength.
This paper addresses the lubrication of helical gears - especially
those factors influencing lubricant film thickness and pressure.
Contact between gear teeth is protected by the elastohydrodynamic
lubrication (EHL) mechanism that occurs between nonconforming
contact when pressure is high enough to cause large
increases in lubricant viscosity due to the pressure-viscosity
effect, and changes of component shape due to elastic deflection.
Acting together, these effects lead to oil films that are stiff
enough to separate the contacting surfaces and thus prevent
significant metal-to-metal contact occurring in a well-designed
gear pair.
Tiger stripes on a high-speed pinion made of a carburized SAE 9310 steel were investigated. The morphology of the damage was typical of electric discharge damage. The cause of the stripes and potential damage to the gear tooth were analyzed and are presented in this report.
This paper introduces mandatory improvements in design, manufacturing and inspection - from material elaboration to final machining - with special focus on today's large and powerful gearing.