With increasingly smaller returns from improving the speed of the actual gear grinding process, improving your setup time has become a primary way to keep improving efficiency. Here's the latest on how you can do that today.
Attached photos (Figs. 1-2) show a
bushing to locate one single bore. This
will be used to locate one single bore
diameter of a gear wheel. What is (the
latest) technology for common clamping a
bushing to locate multiple bore diameters
in hobbing?
It's the year of the quick-change
tool. From chucks to mandrels,
workholding manufacturers
across the industry are seeing
a continuing trend from their
customers: give us more quickchange.
At the dawn of the Industrial
Revolution, so-called mechanics
were tasked with devising the precise methods that would make mass production possible. The result was the first generation of machine tools, which in turn required improved tooling and production methods.
Question: We manufacture some gears that require an axial face as a datum, as well as locating on the bore for centering. Other gears use only the bore for both axial and radial locating. What type of workholding is appropriate for each type of part? Is
there workholding that will work for both types?
Capacity is key today, and the best way to ensure that you are squeezing every dime out of that new machine is to complement it with innovative workholding.