Modern bevel gear manufacturing increasingly requires inspection systems that go beyond traditional flank form evaluation. Surface-related characteristics—particularly waviness and roughness—play a critical role in defining gear performance under load, directly influencing noise behavior, efficiency, and fatigue life.




On the surface, it may not seem like the gear inspection industry has changed much over the last few years. Shops still primarily use either machines that are dedicated solely to measuring gears, or multiuse Coordinate Measuring Machines (CMMs). And regardless of which machine they use, software serves as the backbone that supports their many diverse sensors.

Gas carburizing has been around for a long time. One could argue that gas carburizing is the most common heat treating process. Heat treaters performing gas carburizing are often characterized by a dirty environment, hazy surroundings, and that “smell.” While the product quality may be acceptable, gas carburized parts do come with some challenges, like excessive intergranular oxidation (IGO) or intergranular attack (IGA), which is often ground off. Low-pressure carburizing (LPC) has proven to be a much cleaner and very capable alternative process. Most furnace companies have combined LPC with high pressure gas quenching, which moved carburizing from the dark back room to a relatively “clean room” environment. However, there is still a strong need for oil quenching, which is the common feature of the long used standard integral-quench (IQ) furnace.
The right hob can make a measurable difference in gear production. Watch the video to see how Star SU combines advanced hob technology with application expertise to help manufacturers get more from every gear cutting operation.
The Intra SFTX twin-spindle single-flank testing system is engineered for advanced gear quality testing and NVH analysis of demanding e-drive gear applications. Combining Transmission Error (TE) and Torsional Acceleration (TA) measurements, it delivers fast, precise diagnostics and detailed order analysis, quickly identifies critical gear issues, enhances traceability, and helps prevent costly defects from reaching end-of-line (EOL) testing.
The 80PS Power Skiving and Hobbing Machine is specifically engineered for power skiving, hobbing, and profile milling of small internal and external gears. Configured specifically for the demands of humanoid robotic gear production, it delivers outstanding performance and process stability for gears used in strain wave, planetary, and cycloidal gearboxes, as well as other high-precision applications of comparable size — even when machining fine-pitch gears and thin-walled components.
Profile modifications on gears often mean additional dressing tools, extra costs, and longer lead times. With DIP (dresser-independent profile modifications), Liebherr has developed a generating grinding method that, for the first time, allows for profile modification during dressing using a profile dressing roll, thereby combining flexibility with short dressing times.
Discover how next-generation bevel gear metrology combines flank form, waviness, surface quality, and root geometry analysis in a single automated inspection cycle. Advanced software and standard probes deliver faster measurements, deeper diagnostics, improved process control, and enhanced gear performance.
From adding automation functions to fully automating the whole production line, Mazak can suggest the best solution to solve your labor shortages with technology tailored to each customer's production needs.

HWR Workholding USA has announced that IMTS 2026 will feature the North American debut of two new products within its INOFlex family of flexible, high-performance 4-jaw chucks. The company will also be showcasing a comprehensive sampling of its full range of workholding solutions for turning and milling applications. Additionally, attendees who visit the company’s Booth #431579 in the West Building will receive a commemorative German-style beer boot pint glass.

In the Surface Roughness, Texture and Tribology webinar series, Dr. Don Cohen will present excerpts from the short course of the same name.
Sep 22, 2026 - Sep 23, 2026
Oct 12, 2026 - Oct 14, 2026
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