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METAL’s Manufacturing Workforce Network

A DoW-funded partnership brings online courses and hands-on bootcamps to Purdue’s foundry lab, training that feeds gear production

Many students and job seekers are unfamiliar with the advanced technologies and career opportunities available in metal casting and forging. But thanks to the Metallurgical Engineering Trades Apprenticeship and Learning (METAL) program, led by the IACMI-The Composites Institute, that is changing. METAL is partnering with universities to showcase the rewarding careers these industries offer. Together, these institutions are hoping to revitalize American manufacturing by delivering responsive, scalable, and sustainable workforce development programs.

Perceive, Understand & Perform

AICA and Schaeffler demonstrate the role Physical AI can play in the manufacturing environment

Automation for Every Shop Size

A new CNC-based application puts cost-effective robot part handling and articulation directly on the machine tool’s control screen, eliminating the need for a separate robot pendant

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Technical Articles

Design and Load Capacity of Crown Gears in Comparison to Bevel Gears

Through loaded tooth contact analysis of two applications, this paper demonstrates that crown gears can match bevel gear load capacity while offering meaningful advantages in weight reduction, axial-force-free pinion mounting, and assembly simplicity.

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Water Spray Quenching—A New Intensive Quenching Process for Case Hardening of Gears

Water spray quenching achieves heat transfer coefficients up to 4,000 W/(m²K)—nearly double conventional oil quenching rates—enabling potential material substitution and tailored quench intensity for complex gear components.

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Root Interference

This excerpt from Gear Technology Solutions explains how oversized cutter blade edge radii cause root interference in bevel gears, and how to select correct radii to avoid noise, flank damage, and tooth fracture.

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Design Principles of Bevel Gears: Rationale for Zero Sum Profile Shifts and Generating Gear Choices

This article demonstrates why bevel gears are designed with a zero sum of profile shifts—showing that independent shifts merely replicate what a modified pressure angle already achieves—and explains the practical benefits of using conical generating gears for tooth profile crowning.

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Design

Gleason's Coniflex® Pro Design and Manufacturing System for producing stronger, quieter, and more reliable e-drive differential gears in high volumes, for automotive, truck, bus and off-highway transmissions. It‘s the differential difference!


Grinding

Skiving Tools

Klingelnberg recently invited customers to its first Open House in Saline and the two-day event did not disappoint. Customers from major automotive, off-highway, construction and agriculture OEMs attended a morning of technical presentations before heading into the showroom to learn more about Klingelnberg’s latest machine tool technology.

Heat Treating

Since I have had the privilege of visiting numerous gear plants and research centers in the U.S., as well as 170 in 33 countries, and I closely watch the progression of technology, I wanted to share my observations about some technological advancements. For the purpose of this article, I will focus on three key areas: Robotics, Machine Tools, and Heat Treating.

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Videos

Liebherr Hobbing Machine LC 280 DC with FlexChamfer

​The LC 280 DC gear hobbing machine from Liebherr is designed for precise gear cutting up to module 4.5 mm. It combines high productivity with advanced technology, featuring simultaneous FlexChamfer for efficient deburring and chamfering during the hobbing process.

Industry News

The Motion + Power Manufacturers Alliance (MPMA) and Worcester Polytechnic Institute’s (WPI) Center for Heat Treating Excellence (CHTE) have signed a Memorandum of Understanding (MOU) to formalize and deepen their collaboration on heat treatment research, education and standards development for the gear and bearing industries.

Product News

Kuka Robotics will display its advanced robotic automation solutions for machine tool tending with the company’s system integrator, Formic Automation, at IMTS 2026. Visitors to Booth #236807 in the North Building will experience live demonstrations that highlight how Kuka is making automation easier for manufacturers to adopt robotic machine tending through a scalable, service-based approach that reduces complexity and supports evolving production needs.

Calendar

CES 2027

Jan 6, 2027 - Jan 9, 2027

Attracting a diverse range of professionals, including executives, engineers, designers, and entrepreneurs, CES (Las Vegas) is an excellent opportunity to connect, collaborate, and grow your professional network. The broad range of exhibits and industries represented at the show can inspire innovative solutions. Industries include 3D printing, AR/VR/XR, AI, cloud computing/data, construction tech, cybersecurity, robotics, e-Mobility, AI, vehicle tech and more.

PowerGen 2027

Jan 18, 2027 - Jan 21, 2027

SPS Smart Production Solutions 2026

Nov 24, 2026 - Nov 26, 2026

CTI Symposium Berlin 2026

Dec 8, 2026 - Dec 9, 2026

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The Gear Industry Buyers Guide is your complete directory of suppliers in the gear industry, including great companies like these.


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