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Smart Alloying Eliminates Manufacturing Steps in Automotive Gears

20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.

Profile Grinding of Large Gears

Increasing material removal efficiency through advanced infeed strategies

High-Volume Holemaking for Gear Production Success

Consider exchangeable-tip solid round cutting tools for durability, precision, and performance

Drivetrain Integration

Flender unveils the next generation of wind gearboxes

Gear Heat Treatment Selection with a Duty Test Matrix

A practical framework for matching requirements to process routes and proof tests

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Technical Articles

Design Method of System Tolerances in Cylindrical Gearboxes for Cost-Efficient Optimization of the Excitation Behavior

The article proposes a method to optimize cylindrical gearbox tolerances by balancing gear noise performance and manufacturing costs using modeling, analysis, and meta-model-based optimization.

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Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

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Interchangeability of Gears

An excerpt from Gear Technology Solutions by Dr. Hermann J. Stadtfeld covering when and how individual bevel gear members can be replaced during gearbox service without changing the mating gear.

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Prospects of Asymmetric Gears in EV Gearbox

The paper examines how optimizing asymmetric gear tooth geometry through Direct Gear Design can improve load capacity, efficiency, and compactness in EV gearboxes, surpassing the performance limits of conventional symmetric gears.

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Design

The main objective of this study is to perform an experimental evaluation of the structural model of a five-planet first planetary stage from a modern 6MW wind turbine gearbox.

Grinding

For the research developed in this work, an existing simulation model of the generating gear grinding process based on a penetration calculation approach is used. Further, an extension of the model considering a realistic modeling of the grinding worm topography and the macro movements of the grinding worm during the process is presented. The result of the simulation is the microinteraction characteristics throughout
the grinding of the gear flank. In the end, the information about microinteraction characteristics obtained will be used for the calculation of force and energy in generating gear grinding.

Inspection

Zahnradfertigung OTT GmbH & Co. KG was the first company to install the new fully automatic CNC-controlled P 152 precision measuring center from Klingelnberg in its ultra-modern machine park.

Heat Treating

Quality control, EV components, energy consumption and material influences are just a handful of topics being discussed in heat treating today. New heat treat methods and global trends will be the topic of conversation later this year at Heat Treat 2023. Here’s a round-up of some stories circulating across key market segments.

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Videos

Automated Tool Change with the EMAG VST 50

Efficiency and process reliability are critical in modern manufacturing—and this is exactly where the EMAG VST 50 excels. A standout feature: the fully automated tool change. Thanks to an integrated robot, the tool change takes less than 90 seconds—all while production continues uninterrupted! The tool magazine ensures a smooth process: it swivels outward, the robot swiftly and precisely replacing the tool.

Industry News

Kuka AMP, a new open automation platform designed to bridge traditional rule-based systems with AI-driven, intent-based automation, accelerating the shift to Physical AI in manufacturing, was introduced at NVIDIA GTC. Kuka AMP enables faster, more flexible deployment of intelligent automation by allowing systems to perceive, decide and act autonomously. 

Product News

L.S. Starrett Co. launched the HDV250. This next-generation digital comparator is engineered to deliver superior surface illumination, clearer image quality and enhanced measurement accuracy for manufacturing environments.

Calendar

The Manufacturing Engineering Division (MED) of ASME sponsors the Manufacturing Science and Engineering Conference (MSEC) every June. MSEC (State College, PA) is the annual forum for the exchange of advanced manufacturing research knowledge. It is intended to disseminate the most recent developments in manufacturing research through technical presentations, poster sessions and panel sessions. The event is hosted by Penn State University.

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

Gear Up for Precision Open House

Jun 9, 2026 - Jun 10, 2026

Fabtech Canada

Jun 9, 2026 - Jun 11, 2026

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