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Couplings and Clutches

A technical overview of the three principal face couplings (Hirth, Coniflex, and Curvic), comparing their tooth geometries, self-centering behavior, and Gleason’s cutting and grinding processes for manufacturing them.

Perceive, Understand & Perform

AICA and Schaeffler demonstrate the role Physical AI can play in the manufacturing environment

METAL’s Manufacturing Workforce Network

A DoW-funded partnership brings online courses and hands-on bootcamps to Purdue’s foundry lab, training that feeds gear production

Automation for Every Shop Size

A new CNC-based application puts cost-effective robot part handling and articulation directly on the machine tool’s control screen, eliminating the need for a separate robot pendant

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Technical Articles

Conjugate Bevel and Hypoid Gears

An excerpt from Gear Technology Solutions by Dr. Hermann J. Stadtfeld exploring the mathematics behind conjugate bevel and hypoid gears—from the fundamental laws of gearing and the conditions for perfect conjugacy to why real-world power transmissions require deliberate crowning rather than theoretically exact conjugate designs.

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Root Interference

This excerpt from Gear Technology Solutions explains how oversized cutter blade edge radii cause root interference in bevel gears, and how to select correct radii to avoid noise, flank damage, and tooth fracture.

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Design Principles of Bevel Gears: Rationale for Zero Sum Profile Shifts and Generating Gear Choices

This article demonstrates why bevel gears are designed with a zero sum of profile shifts—showing that independent shifts merely replicate what a modified pressure angle already achieves—and explains the practical benefits of using conical generating gears for tooth profile crowning.

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Smart Alloying Eliminates Manufacturing Steps in Automotive Gears

20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.

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Design

The toothed belt and pulley system known by the designation T, which has been selected as an example within this paper, was developed in the 1950s and standardized first in DIN 7721 (1977) and then in ISO 17396:2014. In this case study, the authors check if a single hob can properly cut T5 profile pulleys with 25 and 30 teeth—and if
so, define the range of the number of teeth covered by this hob.

Grinding

Inspection

In conventional gear manufacturing, quality control is carried out for a number of pieces per batch. Most parts enter final gearbox assembly without any inspection. Among other things, this approach is based on two facts: measuring time is significantly longer than the machining time, and the limited measuring capacity available.

Heat Treating

Furnaces North America 2022 (FNA 2022), presented by the Metal Treating Institute (MTI), in partnership with its media partner, Heat Treat Today, is the heat-treating industry’s go-to event every other year. FNA 2022 attracted attendees from across North America, including Fortune 500 companies. For three days attendees took part in networking, connections, and learning about the vast changes taking place in emerging technologies, industry trends, and advances in equipment.

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Videos

Mazak Redefines Labor Shortages with Automation Solutions

From adding automation functions to fully automating the whole production line, Mazak can suggest the best solution to solve your labor shortages with technology tailored to each customer's production needs. 

 

 

Industry News

GWJ Technology GmbH has launched completely redesigned websites for its eAssistant and TBK brands,as well as its corporate website. With this relaunch, the company introduces a modern, user-friendly design and optimized content that makes it easier than ever to access technical information and engineering software solutions. The new websites focus on intuitive navigation and a clear information structure, enabling users to quickly find the content they need. 

Product News

Gleason invites customers to visit booth No. 236909, North Building, Level 3, at IMTS 2026 in Chicago, September 14-19. 

Calendar

In the Surface Roughness, Texture and Tribology webinar series, Dr. Don Cohen will present excerpts from the short course of the same name. 

RPM Symposium 2026

Sep 22, 2026 - Sep 23, 2026

Furnaces North America (FNA) 2026

Oct 12, 2026 - Oct 14, 2026

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