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Design Method of System Tolerances in Cylindrical Gearboxes for Cost-Efficient Optimization of the Excitation Behavior

The article proposes a method to optimize cylindrical gearbox tolerances by balancing gear noise performance and manufacturing costs using modeling, analysis, and meta-model-based optimization.

Unique Pathways to Learning

GROB successfully implements European workforce development strategies in the United States

Advanced Lubrication Technology

Shell Gadus OG grease enhances open gear operation in mining facility

MPMA and Federtec Bridge the Global Skills Gap

Modernized, On-Demand Courses Provide Accessible Gear Education for the Next Generation of Professionals

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Technical Articles

Nanocomposite Coatings for Gears

This work aims to demonstrate the potential benefit of applying nanocomposite coatings to gear teeth to reduce operating friction and wear by presenting tribological test data.

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Morphology of FZG-A Test Gears

This study explores the failure mode morphology of FZG-A test gears. It aims to examine the orphologies of scuffing, scoring, scratches, and polishing using high-magnification light optical microscopy (LOM) and scanning electron microscopy (SEM) images.

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Prospects of Asymmetric Gears in EV Gearbox

The paper examines how optimizing asymmetric gear tooth geometry through Direct Gear Design can improve load capacity, efficiency, and compactness in EV gearboxes, surpassing the performance limits of conventional symmetric gears.

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Experimental Study on the Performance of Plastic Worm Gears

This study examines the implementation and experimental validation of state-of-the-art plastic worm gear design methods, focusing on the VDI 2736 guideline as the most comprehensive reference for load-carrying capacity calculations.

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Design

For cylindrical gears, speed-increasing transmission stages are well known, and regarding profile shift, preferred pressure angles, and helix angles a set of rules applies, which is not much different from the rules for speed reducers. It is important to acknowledge that basically, a speed increaser has to be designed just like a speed reducer, but then the gear with the lower number of teeth is the output. Of course, the torque and the speed of the gear with the lower number of teeth (output) and the gear with the higher number of teeth (input) must be the same as if this transmission was used as a speed reducer. In the case of straight bevel gears, spiral bevel gears, and hypoid gears the same rules apply with some additions. Spiral bevel gears have many applications as speed increasers.  

Grinding

Cylindrical grinding is an essential machining process in precision manufacturing, ensuring that components meet stringent tolerances with superior surface finishes. Optimizing this process involves a strategic approach to wheel selection, process automation, in-process measurement and machine maintenance. This article explores key technical factors that influence the efficiency and accuracy of cylindrical grinding operations.

Inspection

When electric drives are used in vehicles, the masking effect of an internal combustion engine disappears, allowing the noise behavior of the transmission to take center stage. At the same time, peak power and torque increase, engine speeds increase, and power must be transferred optimally in both directions due to the regenerative braking system. Conventional design parameters remain important, however: The build space is limited, durability must not be compromised, and the product must still be cost-efficient. Optical metrology as part of a hybrid measurement concept helps to overcome all these challenges.

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Videos

Grob Showcases Gear Ring Production with Power Skiving

The Grob G750T boasts efficient machining for gear rings by offering precise and efficient power skiving and seamless integration of milling and turning for maximum flexibility and productivity.

Industry News

EMCO Corporation has opened a showroom and Customer Experience Center in Wixom, MI, where manufacturers, educators, and industry partners can evaluate the company's CNC lathes, milling machines, and machining solutions.

Product News

A new version of the MESYS shaft and rolling bearing analysis software is available. The bearing analysis software allows the calculation of the load distribution within the bearing as well as bearing life according to ISO 16281. It is integrated in a shaft system calculation offering additional capabilities such as modal analysis, strength calculation for shafts and interfaces to gear calculations.

Calendar

With manufacturers across North Texas struggling to hire and retain production workers, OnRobot will host the “Build your Automation Roadmap” event in Dallas on February 19th, bringing practical automation solutions directly to the region’s manufacturing community. The free, in-person event is designed for manufacturers in sectors such as metal fabrication, CNC machining, electronics, aerospace, food & beverage, and industrial equipment manufacturing — industries that form the backbone of the DFW manufacturing economy and are among the hardest hit by ongoing labor shortages.

Control-Expert Days 2026

May 20, 2026 - May 21, 2026

2026 MPMA Annual Meeting

Apr 23, 2026 - Apr 25, 2026

CONEXPO-CON/AGG 2026

Mar 3, 2026 - Mar 7, 2026

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