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Interchangeability of Gears

An excerpt from Gear Technology Solutions by Dr. Hermann J. Stadtfeld covering when and how individual bevel gear members can be replaced during gearbox service without changing the mating gear.

State of the Gear Industry 2026

The gear industry navigates uncertainty, finds pockets of strength, and bets on automation

¡Rápido!

With many of its precision gears produced in small lot sizes, Spanish gear producer Engranajes Juaristi S.L. depends on Gleason machines for exceptional speed and flexibility.

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Technical Articles

A Review on Gear Transmission Error

This paper will review the development process, current research status, characteristics, functions, and measurement methods of TE. It will analyze the difficulties and core issues existing in the basic theory of TE, clarify the limitations and deficiencies of TE, and explore ways to overcome the shortcomings of TE.

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Morphology of FZG-A Test Gears

This study explores the failure mode morphology of FZG-A test gears. It aims to examine the orphologies of scuffing, scoring, scratches, and polishing using high-magnification light optical microscopy (LOM) and scanning electron microscopy (SEM) images.

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The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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Electric vs. Combustion: A Comparative Analysis of Gear Design for Commercial Vehicle Applications

This paper examines the transition from internal combustion engine (ICE) vehicles to electric vehicles (EVs), highlighting the distinct gear design requirements for each and presenting a comparative case study of gearbox configurations in a 14-ton commercial vehicle.

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Design

For cylindrical gears, speed-increasing transmission stages are well known, and regarding profile shift, preferred pressure angles, and helix angles a set of rules applies, which is not much different from the rules for speed reducers. It is important to acknowledge that basically, a speed increaser has to be designed just like a speed reducer, but then the gear with the lower number of teeth is the output. Of course, the torque and the speed of the gear with the lower number of teeth (output) and the gear with the higher number of teeth (input) must be the same as if this transmission was used as a speed reducer. In the case of straight bevel gears, spiral bevel gears, and hypoid gears the same rules apply with some additions. Spiral bevel gears have many applications as speed increasers.  

Grinding

From the outside, Gallmar Industries, nestled into an Oshkosh, WI, neighborhood, looks like any unassuming, medium-sized gear shop. Then take a plant tour with Gallmar’s VP of Operations Kenan Zolota—and prepare to be amazed. The facility stretches on like the Army’s warehouse at the end of Raiders of the Lost Ark, with everything from gear cutting to heat treat, gear grinding to inspection, all under one roof. Gallmar’s breadth of product line is in evidence too: defense-related transmission gears, 60-in. diameter internal gears for mining equipment, axle components for fire/ rescue trucks five feet in length, right down to a bin of brass ammunition casings that Zolota says are a special order.

Inspection

Zahnradfertigung OTT GmbH & Co. KG was the first company to install the new fully automatic CNC-controlled P 152 precision measuring center from Klingelnberg in its ultra-modern machine park.

Heat Treating

Quality control, EV components, energy consumption and material influences are just a handful of topics being discussed in heat treating today. New heat treat methods and global trends will be the topic of conversation later this year at Heat Treat 2023. Here’s a round-up of some stories circulating across key market segments.

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Videos

From Job Shop to Production with the Hera 750

At Gear Headquarters, quality is the foundation of everything they do. Based in Kansas City, the shop manufactures spur, helical, double-helical, herringbone, bevel, internal, spline, and worm gears, sprockets, and timing belt pulleys. 

Industry News

Blaser Swisslube, Inc. and Nidec Machine Tool America recently announced a strategic partnership designed to help manufacturers achieve higher productivity, precision, and process reliability. 

Product News

Renishaw’s MODUS IM Equator software is built on the MODUS IM platform, to maximize productivity for Equator and Equator-X gauging system users. MODUS IM Equator software is part of Renishaw's continuing investment in innovation with a drive to improve both the capability and customer experience of Renishaw metrology systems.

Calendar

Reliable Plant 2026

Jun 15, 2026 - Jun 18, 2026

This event (Reno, NV) offers attendees learning sessions and case studies on the latest industrial lubrication and oil analysis technologies. The comprehensive conference schedule covers every facet of the machinery lubrication industry and includes workshops on topics such as employee performance, lubrication fundamentals, condition-based maintenance and planning.

Cleanpower 2026

Jun 1, 2026 - Jun 4, 2026

American Manufacturing Summit 2026

Mar 17, 2026 - Mar 18, 2026

IMTS 2026

Sep 14, 2026 - Sep 19, 2026

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Buyer's Guide

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The Gear Industry Buyers Guide is your complete directory of suppliers in the gear industry, including great companies like these.


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