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High-Volume Holemaking for Gear Production Success

Consider exchangeable-tip solid round cutting tools for durability, precision, and performance

High-volume holemaking in gear production demands not only speed and efficiency but also precision and reliability, particularly when working with critical components such as gearbox housings and gear blanks. These parts often require tightly toleranced holes that must be perfectly aligned to ensure proper assembly, load transfer, and long-term durability. For manufacturers, achieving these standards while maintaining cost-effectiveness is an ongoing challenge.

Drivetrain Integration

Flender unveils the next generation of wind gearboxes

Gear Heat Treatment Selection with a Duty Test Matrix

A practical framework for matching requirements to process routes and proof tests

Profile Grinding of Large Gears

Increasing material removal efficiency through advanced infeed strategies

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Technical Articles

Design Method of System Tolerances in Cylindrical Gearboxes for Cost-Efficient Optimization of the Excitation Behavior

The article proposes a method to optimize cylindrical gearbox tolerances by balancing gear noise performance and manufacturing costs using modeling, analysis, and meta-model-based optimization.

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The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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A Review on Gear Transmission Error

This paper will review the development process, current research status, characteristics, functions, and measurement methods of TE. It will analyze the difficulties and core issues existing in the basic theory of TE, clarify the limitations and deficiencies of TE, and explore ways to overcome the shortcomings of TE.

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Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

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Design

The aim of this report is to investigate the potential of using surrogate models within the gear design process.

Grinding

Inspection

Complete inspection of gear surface finishes at the submicron level became a reality with the introduction of Gleason’s 300GMS nano, in 2022. The new system ushered in an exciting new era in gear inspection. For the first time, producers of EV transmission gears, and gears for other applications requiring very tight tolerances and low noise requirements, could quickly inspect surface finishes and perform extremely reliable noise analysis at submicron levels—benefits that were almost impossible to achieve just a few years ago.

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Videos

Forest City Gear Knows Robots!

Forest City Gear manufactures extremely high-precision gears made for the most advanced robotics, right in Roscoe, IL.  This family-owned team of gearheads specialize in high-precision gears engineered to handle the most demanding robotic applications—on Earth, and way beyond.

Industry News

Nidec promoted Tim Schamel to president of Nidec Commercial and Industrial. The company has also named Tim Albers as chief technology officer. 

Product News

L.S. Starrett Co. launched the HDV250. This next-generation digital comparator is engineered to deliver superior surface illumination, clearer image quality and enhanced measurement accuracy for manufacturing environments.

Calendar

The Manufacturing Engineering Division (MED) of ASME sponsors the Manufacturing Science and Engineering Conference (MSEC) every June. MSEC (State College, PA) is the annual forum for the exchange of advanced manufacturing research knowledge. It is intended to disseminate the most recent developments in manufacturing research through technical presentations, poster sessions and panel sessions. The event is hosted by Penn State University.

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

Gear Up for Precision Open House

Jun 9, 2026 - Jun 10, 2026

Fabtech Canada

Jun 9, 2026 - Jun 11, 2026

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