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Bringing the Shop Floor to the Head of the Class

A conversation with Lance Brown

Lance Brown spent 28 years at CGI, Inc.—a Carson City, Nevada-based manufacturer of precision drive systems founded in 1967 and best known for its work in medical robotics and aerospace, now part of The Timken Company—working his way from the shop floor into design engineering and tackling gear problems across some of the most demanding industries in the world. Now, as MPMA’s first Senior Technical Instructor, he’s channeling that experience into a growing education program at a pivotal moment for the organization. We sat down with Brown to talk about the career that got him here, what he’s seeing in the classroom, and where MPMA’s training offerings are headed next.

Single-Flank Testing for Modern Gear Production

Detecting gear manufacturing deviations through advanced single-flank testing

The Edge of Efficiency

Atlanta Gear Works receives grinding wheel assist from Weiler Abrasives

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Technical Articles

Influence of Tooth Root Contour Deviations on the Tooth Bending Strength

This study investigates how manufacturing-related geometry deviations in the tooth root area affect gear bending strength calculations, demonstrating that accounting for measured tooth contours rather than nominal geometries is essential for accurate material comparisons in fatigue testing.

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The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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Water Spray Quenching—A New Intensive Quenching Process for Case Hardening of Gears

Water spray quenching achieves heat transfer coefficients up to 4,000 W/(m²K)—nearly double conventional oil quenching rates—enabling potential material substitution and tailored quench intensity for complex gear components.

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Smart Alloying Eliminates Manufacturing Steps in Automotive Gears

20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.

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Design

Gleason's Coniflex® Pro Design and Manufacturing System for producing stronger, quieter, and more reliable e-drive differential gears in high volumes, for automotive, truck, bus and off-highway transmissions. It‘s the differential difference!


Grinding

2023 is shaping up to be our planet’s hottest year on record, and the wind energy industry is feeling the heat. The GWEC (Global Wind Energy Council) says that the rate of wind turbine installations will need to quadruple globally by the end of the decade if we’re to achieve the IRENA’s (International Renewable Energy Agency) goal of net zero carbon emissions by 2050—and keep the average annual temperature worldwide from increasing more than the predicted 1.5° C. Fortunately, “net zero” commitments are gathering global momentum. Before year’s end, total global windpower is expected to reach a historic milestone of 1 TW of installed capacity, eliminating 1.2 billion tons of CO2 annually, roughly the equivalent of all the carbon emissions of South America.

Inspection

Zahnradfertigung OTT GmbH & Co. KG was the first company to install the new fully automatic CNC-controlled P 152 precision measuring center from Klingelnberg in its ultra-modern machine park.

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Videos

Diamond Dressing Wheels by Kapp Niles

Kapp Technologies L.P., the North American subsidiary of the Kapp Niles Group, has taken a significant step toward strengthening its domestic manufacturing capabilities. The company has successfully launched in-house production of diamond dressing tools at its Boulder, Colorado facility — marking a major milestone in its U.S.-based operations.

Industry News

Nidec promoted Tim Schamel to president of Nidec Commercial and Industrial. The company has also named Tim Albers as chief technology officer. 

Product News

Atlas Copco developed the dry screw vacuum pump DHS 3000 VSD+ specifically for massive flow industrial applications. As dry technology, it is well suited for paper processing, conveying technologies, pick-and-place applications in the food industry, and as a central vacuum system. Powered by a highly efficient IE4 motor with a patented asymmetrical rotor design, users benefit from energy savings of up to 50 percent compared to competitive products. The low-maintenance, compact vacuum pump has a pleasantly low noise level and also runs vibration-free.

Calendar

Furnaces North America (FNA) 2026

Oct 12, 2026 - Oct 14, 2026

FNA (Indianapolis) is produced by the Metal Treating Institute (MTI) with media partner Heat Treat Today. The heat treat-only trade show and technical conference includes the latest products and technologies on industrial furnaces and ovens, atmosphere generation and control, quenching systems and quenchants, induction heating equipment, vacuum furnaces and pumps, heat treat software and controls and more

TPS (Turbomachinery & Pump Symposia) 2026

Sep 22, 2026 - Sep 24, 2026

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

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