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Automation for Every Shop Size

A new CNC-based application puts cost-effective robot part handling and articulation directly on the machine tool’s control screen, eliminating the need for a separate robot pendant

Through a technology partnership that breaks new ground in the machine tool industry, Siemens presents an automation solution for the busy, multitasking, small to mid-sized machine shop, as it combines a digital twin of the software and programming of its popular Sinumerik 828 CNC, working in tandem with a Kuka robot, to simplify the operation and programming in part handling for the machine tool operator. Bringing the concept to life during a recent tradeshow, Kuka Robotics Corporation demonstrated the same control and its robot working in tandem with a Syil vertical milling machine. The machine featured the Syil R1 machine-tending automation package, developed with one of Kuka’s system partners, Waybo, which seamlessly integrates the pick-and-place, part articulation, and communications with the CNC onboard, all at a very attractive price point.

METAL’s Manufacturing Workforce Network

A DoW-funded partnership brings online courses and hands-on bootcamps to Purdue’s foundry lab, training that feeds gear production

Perceive, Understand & Perform

AICA and Schaeffler demonstrate the role Physical AI can play in the manufacturing environment

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Technical Articles

Water Spray Quenching—A New Intensive Quenching Process for Case Hardening of Gears

Water spray quenching achieves heat transfer coefficients up to 4,000 W/(m²K)—nearly double conventional oil quenching rates—enabling potential material substitution and tailored quench intensity for complex gear components.

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Conjugate Bevel and Hypoid Gears

An excerpt from Gear Technology Solutions by Dr. Hermann J. Stadtfeld exploring the mathematics behind conjugate bevel and hypoid gears—from the fundamental laws of gearing and the conditions for perfect conjugacy to why real-world power transmissions require deliberate crowning rather than theoretically exact conjugate designs.

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Root Interference

This excerpt from Gear Technology Solutions explains how oversized cutter blade edge radii cause root interference in bevel gears, and how to select correct radii to avoid noise, flank damage, and tooth fracture.

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Design Principles of Bevel Gears: Rationale for Zero Sum Profile Shifts and Generating Gear Choices

This article demonstrates why bevel gears are designed with a zero sum of profile shifts—showing that independent shifts merely replicate what a modified pressure angle already achieves—and explains the practical benefits of using conical generating gears for tooth profile crowning.

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Design

Mechanical power loss in gears is generated through sliding and rolling of the contact resulting in frictional work and elastic hysteresis generation of heat. This action is both a parasitic loss of energy from the drivetrain and a source of engineering costs to control system temperature to avoid heat-related failures of the gearbox components. Therefore, from both a cost and durability standpoint it is of great interest to minimize the frictional losses at the gear tooth contact interface.

Grinding

The Swabian transmission and drive solutions manufacturer SPN Schwaben Präzision Fritz Hopf GmbH manufactures gearboxes, gears, and drive systems according to individual customer requirements.

Skiving Tools

Klingelnberg recently invited customers to its first Open House in Saline and the two-day event did not disappoint. Customers from major automotive, off-highway, construction and agriculture OEMs attended a morning of technical presentations before heading into the showroom to learn more about Klingelnberg’s latest machine tool technology.

Heat Treating

Quality control, EV components, energy consumption and material influences are just a handful of topics being discussed in heat treating today. New heat treat methods and global trends will be the topic of conversation later this year at Heat Treat 2023. Here’s a round-up of some stories circulating across key market segments.

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Videos

Liebherr Hobbing Machine LC 280 DC with FlexChamfer

​The LC 280 DC gear hobbing machine from Liebherr is designed for precise gear cutting up to module 4.5 mm. It combines high productivity with advanced technology, featuring simultaneous FlexChamfer for efficient deburring and chamfering during the hobbing process.

Industry News

REM Surface Engineering is proud to celebrate the 20th work anniversary of its President and CEO, Justin Michaud. Over the past two decades, Michaud has been the driving force behind the company’s technological evolution, expansion into cutting-edge industrial sectors, and a significant broadening of its global footprint.

Product News

Hurco Cos. announced that IMTS 2026 will mark the debut of its new BM500U 5-axis machining center. 

Calendar

CTI Symposium Berlin 2026

Dec 8, 2026 - Dec 9, 2026

CTI Symposium Berlin offers active discussions on the latest technologies and strategies on automotive transmissions and HEV & EV drives for passenger cars and commercial vehicles. At CTI Symposium Berlin, more than 650 senior experts and decisionmakers from OEMs, Tier 1 suppliers, technology companies, and research institutions come together to discuss the latest developments in electrified drivetrains, hybrid technologies, energy systems, software integration, and future mobility strategies.

RPM Symposium 2026

Sep 22, 2026 - Sep 23, 2026

Furnaces North America (FNA) 2026

Oct 12, 2026 - Oct 14, 2026

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