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Profile Grinding of Large Gears

Increasing material removal efficiency through advanced infeed strategies

Profile grinding is the hard-finishing process of choice for large gears with demanding requirements regarding load transmission, running smoothness, and complex tooth modifications. No other hard-finishing process offers a comparable level of flexibility across such a wide range of applications. Profile grinding can be applied to very small as well as very large gears, to external and internal gearing, to involute and non-involute tooth forms, to components with and without interfering contours, and to both simple and highly complex tooth modifications. Furthermore, profile grinding allows the achievement of excellent quality levels that cannot be attained by any other hard-finishing process over this broad application range.

Drivetrain Integration

Flender unveils the next generation of wind gearboxes

High-Volume Holemaking for Gear Production Success

Consider exchangeable-tip solid round cutting tools for durability, precision, and performance

Gear Heat Treatment Selection with a Duty Test Matrix

A practical framework for matching requirements to process routes and proof tests

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Technical Articles

The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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Interchangeability of Gears

An excerpt from Gear Technology Solutions by Dr. Hermann J. Stadtfeld covering when and how individual bevel gear members can be replaced during gearbox service without changing the mating gear.

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A Review on Gear Transmission Error

This paper will review the development process, current research status, characteristics, functions, and measurement methods of TE. It will analyze the difficulties and core issues existing in the basic theory of TE, clarify the limitations and deficiencies of TE, and explore ways to overcome the shortcomings of TE.

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Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

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Design

Grinding

For the transmissions of electric vehicles to develop the desired high torque under all driving conditions, a very large gear ratio is needed, which requires high speeds. And to ensure sufficient momentum at all speeds and enable the driver to accelerate without shifting gears, the electric drive must achieve up to 15,000 rpm, which is about three times that of a typical combustion engine. This puts a lot of strain on the rotor shaft. The manufacturers of rotor shafts are thus facing new challenges, such as the significantly lower shape and position tolerances and the need for greater machining precision.

Inspection

On the surface, it may not seem like the gear inspection industry has changed much over the last few years. Shops still primarily use either machines that are dedicated solely to measuring gears, or multiuse Coordinate Measuring Machines (CMMs). And regardless of which machine they use, software serves as the backbone that supports their many diverse sensors.

Heat Treating

Press quenching is a tried-and-true process for the controlled hardening of flat, circular close tolerance parts. The process ensures good dimensional control and uniform hardening, thus allowing for seamless processing post heat treatment.

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Videos

Helios Gear Helps American Precision Gear Achieve Quality and Productivity

At American Precision Gear, quality isn’t just a priority — it’s the foundation of everything they do. The shop specializes in high-precision miniature gears for aerospace, defense, and medical applications, where the strictest tolerances are non-negotiable. Helios Gear Products partnered with American Precision Gear to integrate the MZ 1000 D-Drive into their production.

Industry News

The new KISSsoft Release 2026 features enhanced structured visualization of system behavior, a more powerful REXS interface and improved journal-bearing calculations. 

Product News

Mass-Vac Inc. has introduced a line of oil mist eliminators that prevent microscopic droplets of lubricating oil in the exhaust stream from escaping into the surrounding environment. 

Calendar

The Manufacturing Engineering Division (MED) of ASME sponsors the Manufacturing Science and Engineering Conference (MSEC) every June. MSEC (State College, PA) is the annual forum for the exchange of advanced manufacturing research knowledge. It is intended to disseminate the most recent developments in manufacturing research through technical presentations, poster sessions and panel sessions. The event is hosted by Penn State University.

GrindingHub 2026

May 5, 2026 - May 8, 2026

Gear Up for Precision Open House

Jun 9, 2026 - Jun 10, 2026

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

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The Gear Industry Buyers Guide is your complete directory of suppliers in the gear industry, including great companies like these.


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