Through a technology partnership that breaks new ground in the machine tool industry, Siemens presents an automation solution for the busy, multitasking, small to mid-sized machine shop, as it combines a digital twin of the software and programming of its popular Sinumerik 828 CNC, working in tandem with a Kuka robot, to simplify the operation and programming in part handling for the machine tool operator. Bringing the concept to life during a recent tradeshow, Kuka Robotics Corporation demonstrated the same control and its robot working in tandem with a Syil vertical milling machine. The machine featured the Syil R1 machine-tending automation package, developed with one of Kuka’s system partners, Waybo, which seamlessly integrates the pick-and-place, part articulation, and communications with the CNC onboard, all at a very attractive price point.
Water spray quenching achieves heat transfer coefficients up to 4,000 W/(m²K)—nearly double conventional oil quenching rates—enabling potential material substitution and tailored quench intensity for complex gear components.
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This paper presents a new analytical method using plate and disk mechanical models to calculate the gear body stiffness of face gear wheels, showing that stiffness decreases toward the outer radius—a behavior that conventional cylindrical gear approaches fail to capture.
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An excerpt from Gear Technology Solutions by Dr. Hermann J. Stadtfeld exploring the mathematics behind conjugate bevel and hypoid gears—from the fundamental laws of gearing and the conditions for perfect conjugacy to why real-world power transmissions require deliberate crowning rather than theoretically exact conjugate designs.
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20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.
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In modern automotive vehicles, gear noise becomes more and more of an issue. The main reason is the reduced masking noise of the engine, which vanishes completely in the case of an electric driveline. Improved gear quality unfortunately does not correlate with a better noise performance in any case. High gear quality makes sure that the gear flanks are inside tight tolerances and that all teeth are nearly identical. Even if the running behavior of such gear sets shows a very low sound pressure level, the noise perception for human ears may be annoying.
On the surface, it may not seem like the gear inspection industry has changed much over the last few years. Shops still primarily use either machines that are dedicated solely to measuring gears, or multiuse Coordinate Measuring Machines (CMMs). And regardless of which machine they use, software serves as the backbone that supports their many diverse sensors.
Since I have had the privilege of visiting numerous gear plants and research centers in the U.S., as well as 170 in 33 countries, and I closely watch the progression of technology, I wanted to share my observations about some technological advancements. For the purpose of this article, I will focus on three key areas: Robotics, Machine Tools, and Heat Treating.
Spiroid Gearing delivers precision gearing for advanced mechanical systems, engineered to handle extreme torque and complex motion requirements. With unique right-angle gear solutions, our technology enhances efficiency, reliability, and design flexibility - empowering engineers to push boundaries in aerospace, defense, robotics, and industrial applications where performance and durability are non-negotiable.
The demand for double helical gears in planetary gear systems for engines in the civil aerospace industry is increasing. Innovative grinding processes and state-of-the-art technologies ensure precision, reduced weight, and improved cost efficiency. Learn how KAPP NILES reduced the gap width from 30 mm to 15 mm.
Discover four diagnostic enhancement tools that move RX® endothermic gas atmosphere generator operations from preventative to predictive maintenance. Learn how monitoring dew point by retort, comparing equal flow, tracking tube performance, and measuring outlet temperatures prevent costly failures while ensuring consistent, high-quality carrier gas production.
The right hob can make a measurable difference in gear production. Watch the video to see how Star SU combines advanced hob technology with application expertise to help manufacturers get more from every gear cutting operation.
The Intra SFTX twin-spindle single-flank testing system is engineered for advanced gear quality testing and NVH analysis of demanding e-drive gear applications. Combining Transmission Error (TE) and Torsional Acceleration (TA) measurements, it delivers fast, precise diagnostics and detailed order analysis, quickly identifies critical gear issues, enhances traceability, and helps prevent costly defects from reaching end-of-line (EOL) testing.
Kapp Technologies L.P., the North American subsidiary of the Kapp Niles Group, has taken a significant step toward strengthening its domestic manufacturing capabilities. The company has successfully launched in-house production of diamond dressing tools at its Boulder, Colorado facility — marking a major milestone in its U.S.-based operations.
CMC, provider of integrated intermodal solutions in the U.S., and WorkforceLinc, workforce development division of Lincoln Educational Services Corp., are expanding their intermodal technician training program to the Port of Baltimore.
Kuka Robotics will display its advanced robotic automation solutions for machine tool tending with the company’s system integrator, Formic Automation, at IMTS 2026. Visitors to Booth #236807 in the North Building will experience live demonstrations that highlight how Kuka is making automation easier for manufacturers to adopt robotic machine tending through a scalable, service-based approach that reduces complexity and supports evolving production needs.
Jan 6, 2027 - Jan 9, 2027
Attracting a diverse range of professionals, including executives, engineers, designers, and entrepreneurs, CES (Las Vegas) is an excellent opportunity to connect, collaborate, and grow your professional network. The broad range of exhibits and industries represented at the show can inspire innovative solutions. Industries include 3D printing, AR/VR/XR, AI, cloud computing/data, construction tech, cybersecurity, robotics, e-Mobility, AI, vehicle tech and more.
Jan 18, 2027 - Jan 21, 2027
Nov 24, 2026 - Nov 26, 2026
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