As the gear industry steps into 2025, manufacturers are navigating a landscape shaped by geopolitical uncertainties, evolving workforce dynamics, and rapid technological advancements. Alongside Gear Technology’s annual State of the Gear Industry survey, we like to gather insights from leading machine tool manufacturers on the challenges, opportunities, and trends defining the year ahead.
Star Cutter Company launched the FLX machine in 2024, powered by NUM’s advanced FlexiumPro CNC control system with NUMROTO software to easily program all kinds of different tools. This significant advancement underscores Star Cutter’s commitment to delivering cutting-edge solutions for high-volume tool manufacturers, providing an enhanced platform for automated, high-precision manufacturing.
As manufacturers continue to face shortages of skilled labor, Mazak helps them address the issue with the opening of its new Customer Solutions Center located in Florence, KY. The secure facility specializes in the development of production-ready, custom automation solutions that allow manufacturers to overcome existing labor issues while increasing production output.
Helios Gear Products is excited to announce that registration is now open for the 2025 Helios Gear Schools. These intensive courses are designed to provide both entry-level and experienced industry professionals with a comprehensive understanding of gear manufacturing.
Forest City Gear, an industry-leading manufacturer of fine- and medium-pitch custom gears, is proud to share that Manufacturing Engineer Mark Javurek was invited to serve as a guest panelist for Harlem High School’s engineering capstone class, taught by Chris Noble.
The rise of power skiving to a preeminent cylindrical gear cutting process has been one of the gear industry’s most compelling success stories in recent decades. What began many years ago as a promising, but specialized, cutting process alternative for cylindrical gears with challenging interference contours is now exceeding performance and application expectations across the board.
Helios Gear Products (South Elgin, IL) proudly welcomes engineer, Caeden Keith. Caeden earned his degree in Mechatronics Engineering from Northern Illinois University (NIU). During his time at NIU, he demonstrated his passion for innovation and mentorship by mentoring his high school’s FIRST Robotics Competition Team 5934 and leading NIU’s team in NASA’s BIG Idea Challenge.
LIFT, the Department of Defense-supported national advanced materials manufacturing innovation institute, operated by the American Lightweight Materials Manufacturing Innovation Institute (ALMMII), today announced that it will introduce its new state-of-the-art Advanced Metallic Production and Processing Center (AMPP) in the new year solving a critical gap in addressing advanced materials challenges across the U.S. industrial base.
It was a busy year for the gear industry. Large and small companies had to navigate the interest rates, tariffs, supply chain disruptions, labor shortages, and the unknown economic outlook with an election year in the U.S. Leaders that normally would be brainstorming their five-year strategic plans had to get comfortable with a day-to-day strategy. As each quarter ended, however, AGMA witnessed resiliency, innovation, collaboration, and even quite a bit of growth for some sectors—it was an exciting year to visit members in person.
As you navigate the ever-evolving landscape of gear manufacturing, it’s become increasingly clear that success isn’t solely determined by the precision of your machines or the latest technological advancements. While these factors remain crucial, the true differentiator in today’s competitive market lies in cultivating and nurturing your most valuable asset: your people.
Bonfiglioli showcased its latest innovations at EuroBLECH 2024, the premier global event for the metalworking industry. This participation highlighted a suite of cutting-edge solutions tailored to meet the growing demands of smart manufacturing and advanced metal processing.
Forest City Gear, an industry-leading manufacturer of fine- and medium-pitch custom gears, is proud to recognize Customer Quality Engineer Jacob Hutmacher on his 10thanniversary and thank him for his long-term dedication to the company.
KISSsoft has released a more comprehensive functionality with the Service Pack 2 from the current KISSsoft Release satisfying the increasing demand in key industries. This software supports scripts for a variety of tasks, such as creating custom user interfaces, automating report generation, and exporting data.
Acu-Rite Solutions, part of the Heidenhain family of brands, is excited to announce its participation in the PRI 2024 Trade Show, scheduled for December 12-14 in Indianapolis, Indiana. Attendees visiting Booth #5267 can explore the latest advancements in CNC upgrade solutions and DRO technology for manual machines. Specifically for machinists looking to achieve next-level accuracy, efficiency, and machine tool profitability.
David Brown Santasalo has been recognized as one of the top 100 companies in the ‘Kirklees Top 100’ list for the fifth consecutive year. Now into its fifth year, the Kirklees Top 100 Companies initiative aims to raise the profile of the local business community and forge stronger links around topics of shared interest between the top 100 companies and partners, the University of Huddersfield, Business Kirklees and the 3M Buckley Innovation Center (3M BIC).
The Industrial IoT Conference (Ft. Lauderdale, FL) explores the potential of intelligent machines, prescriptive analytics, sensor driven analytics, and block chain solutions. Attendees learn about the industrial IoT technologies that are driving the transformation in manufacturing, supply chain and operations. Attendees include implementors, manufacturing companies, supply chain professionals, service providers, IoT manufacturers and more. Topics include implementation, warehouse logistics, robotics, sensors, cybersecurity, data analytics and more.
Complete Machine Remanufacture on a Gleason P300 - Complete remanufacture addresses all machine functions. The machine is returned to Gleason, where it is completely disassembled and rebuilt. A machine remanufacture is similar to buying a new machine but without the need to purchase new peripherals or to rethink existing process chains.
Croix Gear, a recognized leader in custom-manufactured loose gears, proudly announces the addition of Tom Marino as Sales Representative for the West Region. With nearly 40 years of industry experience and strong relationships across the gear manufacturing sector, Mr. Marino will play a key role in meeting the diverse needs of Croix Gear’s customers in the Western United States.
Forest City Gear, an industry-leading manufacturer of fine—and medium-pitch custom gears, is pleased to announce the groundbreaking of its new warehouse on October 21. The 50’ x 100’ climate-controlled warehouse will store finished goods while prioritizing storage space in the existing footprint for in-process items for Cut Teeth Only jobs.
Nidec Machine Tool Corporation announced that the construction of a new factory that Nidec Machine Tool (Zhejiang) Corporation, a subsidiary of the Company, had been building in the city of Pinghu, Zhejiang Province, China, has been completed, and that the factory has launched its full-scale operation, on October 11. Constructed to establish a prompt machine tool supply system to meet China’s domestic needs for autos, robots, and industrial machines among others, this new, three-floor factory, whose first-phase construction started in March 2023, covers an area of approximately 66,000m2, including an approximately 18,000m2 first floor.
Nidec Corporation announced that the Nidec Group has decided to construct a technical center to exhibit a comprehensive lineup of its machine tools on Nidec Machine Tool Corporation’s premises in the city of Ritto, Shiga Prefecture.
Attracting a diverse range of professionals, including executives, engineers, designers, and entrepreneurs, CES (Las Vegas) is an excellent opportunity to connect, collaborate, and grow your professional network. Keynote addresses and panel discussions from industry experts offer valuable insights into market trends, consumer behavior, and emerging technologies that can help guide strategic decisions and future planning. Attendees can interact with new technologies firsthand, gaining a deeper understanding of their features and potential applications. The broad range of exhibits and industries represented at the show can inspire innovative solutions. Industries include 3D printing, AR/VR/XR, AI, cloud computing/data, construction tech, cybersecurity, e-Mobility and more.
The Bearing Show connects the evolving needs of bearings end-users with the latest technologies serving, OEM development, maintenance professionals and R&D engineers. Meet visitors from OEM’s, machine manufacturers, industrial plants, global distributors, and more. Matching the needs of end-users with the innovation and opportunities occurring throughout the supply-chain is essential.
From the digital construction site to alternative drives and tomorrow's construction methods, the most important topics will be discussed, and innovative solutions will be presented during Bauma 2025 (Munich). Topics include climate neutrality, drive concepts, digital construction, sustainability, and mining challenges. In view of the high-quality standards of innovation and relevance, it is not surprising that nearly 70 percent of Bauma visitors are top decision-makers in their companies. Bauma offers attendees the ideal opportunity to establish lucrative business relationships and to profitably network with the industry.
Sumitomo Drive Technologies, a brand of Sumitomo Machinery Corporation of America, received the 2024 National Metalworking Reshoring Award. The award was given in recognition of Sumitomo Drive Technologies’ success in bringing manufacturing to the United States through foreign direct investment and to Mexico via nearshoring. The 2024 award was presented on Sept. 13, 2024, at IMTS – The International Manufacturing Technology Show at McCormick Place in Chicago by Harry Moser, founder and president of the Reshoring Initiative.
CTI Symposium Berlin offers keynote speeches, panel discussions and technical presentations on future powertrain technologies. This includes the exchange of experiences, R&D results and opinions with leading representatives of automobile manufacturers, suppliers, engineering consultants as well as officials. Topics include passenger cars, commercial vehicles, electric motors, transmission components, AI in powertrain development, thermal management, supply chain, powder metallurgy and more.
With its unique concept, Smart Production Solutions (SPS) covers the entire spectrum of smart and digital automation – from simple sensors to intelligent solutions, from what is feasible today to the vision of a fully digitalized industrial world. SPS, located in Nuremberg, Germany, is an innovative platform for the automation industry with topics on control technology, electric drive systems, HMIs, software, sensors and mechanical infrastructure.
This article requires that the reader be familiar with Job Shop Lean, an approach to adapt the principles of lean manufacturing for a job shop, regardless of its size or industry sector. A job shop typically executes a different schedule every day. Each day’s schedule could have a different mix of jobs, due dates, lot sizes, and number of gear operations. Regardless of all these differences, it is important that the shop receives a feasible schedule that does not exceed available capacity constraints on key resources (machines, labor, materials, dies, etc.).
The 67,000 sq. ft. facility occupied by Precision Gears Inc. in Pewaukee, WI, contains a full range of gear manufacturing equipment to meet the varied customer demands of the many industries it serves. Founded in 1919, the company possesses both the technologies and experience to efficiently serve the multiple requirements of manufacturers in fields as varied as agriculture, lawn and garden, foodservice, power transmission construction, pumps, and others.
If all goes as planned, NASA will launch its Sample Retrieval Lander (SRL) Mars mission from Florida’s Space Coast in June 2028, the start of its latest, and greatest, mission to Mars. By sometime in the early 2030s, the SRL mission will have succeeded in traveling to Mars; gathering samples already collected by the Perseverance Rover; launching them into Mars orbit; and capturing and returning them safely to Earth. For NASA’s scientists, the SRL mission is the culmination of a decades-long series of Mars explorations designed to find evidence of life outside of Earth or, at the very least, provide important insights into the origin of life here on Earth.
As the automotive industry continues to move towards e-mobility, the manufacturing world is adapting to the respective requirements. Large gear ratios are necessary to reduce the high input speeds of electric motors to the required speed of the drive wheels. At the same time, masking noise of combustion engines is now missing, posing challenges to the noise level of transmissions. Principally, two main transmission concepts have become established for e-drive applications: two-stage layshaft transmissions with four gears, and planetary transmissions.
During a recent conference session on AI and manufacturing in Las Vegas, one presenter made a valid point about simplifying and accelerating shop floor processes. “AI has the potential to revolutionize the way companies design, develop, manufacture and operate.” This is happening in gear manufacturing shops, automotive OEMs, production plants—even mining facilities.
Rego-Fix has launched a new online product-finder resource, which allows U.S. manufacturers to quickly and easily find and purchase the Rego-Fix solution that best meets their application needs. Using a variety of search criteria, users can find and learn more about the full lineup of products.
Forest City Gear is pleased to share that President Kika Young has been appointed as Chair of the AGMA Annual Meeting Committee. The Committee develops programming, curates networking opportunities, and selects future destinations for the AGMA/ABMA Annual Meeting.
This article requires that the reader be familiar with Job Shop Lean, an approach to adapt the principles of lean manufacturing for a job shop, regardless of its size or industry sector. The following articles will give the interested reader a sufficient background on the many differences between Job Shop Lean and Lean.
The EMAG VSC 400 PS offers the integration of power skiving and turning technologies in one machine, a solution that significantly increases both the flexibility and efficiency of production. By using up to four gear skiving tools and six turning tools, you can produce even complex gears in a single clamping operation, which increases productivity enormously.
TPS is a vital industry event, offering a forum for the exchange of ideas between rotating equipment engineers and technicians worldwide. TPS is known for its impact on turbomachinery, pump, oil & gas, petrochemical, power, aerospace, chemical and water industries.
DMG Mori highlights the advantages of 5-axis in order to increase efficiency and precision. This includes avoiding chip nests, reducing clamping positions as well as throughput times by changing from 3-axis to 5-axis machining.
United Grinding recaps a successful Aerospace Summit 2024 where the industry showcased the latest aerospace technologies and innovations. Demos included grinding of nonferrous advanced aerospace material with dressable super abrasives on the MÄGERLE MFP 30, improving grinding performance through optimized dressing techniques, single-step finishing of multifeature and mixed-material shaft components containing hard coatings on the Studer S41 and much more!
Although gears have been indispensable components in various areas such as mechanical engineering, the automotive industry and industrial gear production for many decades, increasing requirements and current market developments are constantly presenting the drive technology sectors with new challenges. The aim of the Aachen Conference on Gear Production is an exchange of knowledge and experience between engineers who work in or are responsible for the design, development, production, assembly and application of gears.
Stäubli is happy to announce the nomination of Christopher Clark as Stäubli Robotics Director for North America, effective May 1, 2024.
Emuge-Franken USA is teaming up with Okuma America Corporation to present and demonstrate Multitasking Machining Innovations for complex turbine components on June 13th, 2024, from 9:00 a.m. – 3:00 p.m. at Okuma America Corporation located at 11900 Westhall Drive in Charlotte, North Carolina. This complimentary Multitasking Event is designed for manufacturing engineers.
Forest City Gear, an industry-leading manufacturer of fine and medium pitch custom gears, is proud to celebrate the retirement of Brian Getty in May. Getty served as Forest City Gear’s Maintenance Technician Lead for 10 years.
Attendees will gain familiarization with spur, helical, bevel and hypoid gear nomenclature, the use of various cutting methods in Gleason machines as well as the tooling and processes used in gear manufacturing. Topics include gear classification, cutting methods, blank tolerances and configurations, inspection, testing, and workholding.
Compact and lightweight – such is the most common requirement for the gearboxes of emission-free, electric drives. With seven basic gearboxes, the LPI series by Liebherr fulfils exactly this need for high power density. With their low weight, reduced installation space and torque ranges from 20,000 Nm to 350,000 Nm, they are ideally suited as drives for crawler and crawler undercarriages. Customized large gearboxes are even available up to the maximum torque of 2,300,000 Nm.
Explore integrated solutions that make manufacturing more efficient at Zoller Inc.'s 2024 Open House and Technology Days. This two-day event June 12 - 13, 2024, at the company's North American headquarters in Ann Arbor, Michigan, will highlight real customers who have leveraged Zoller technology to optimize their manufacturing processes and boost profits.
For more than 30 years, RAPID + TCT has defined the crucial role of additive manufacturing and industrial 3D printing by empowering the establishment of an industry that continues to conceive, test, improve and manufacture new products at a faster, more cost-efficient pace. SME and Rapid News Publications team up to produce the annual RAPID + TCT event. which will take place June 25-27 in Los Angeles, CA.
The 10th WZL Gear Conference - USA is being hosted by Gleason Corporation in Rochester NY and will provide the opportunity for North American companies to connect with WZL and learn about current research activities. For more than 50 years the annual WZL Gear Conference in Aachen, Germany, has been fostering technical collaboration and communication among the members of the WZL Gear Research Circle. The two-day conference is devoted exclusively to the presentation of the latest research in gear design, manufacturing and testing.
International manufacturer Horsburgh & Scott Company announced that it has established a 32,000-square-foot facility in Slidell, LA, for the repair, service and assembly of industrial gears and gearboxes destined for the defense industry.
The Society of Tribologists and Lubrication Engineers (STLE) is pleased to announce a new publication and panel dedicated to women and future women in the tribology and lubrication engineering field.
ABB has opened its refitted US robotics headquarters and manufacturing facility in Auburn Hills, MI, which will support ABB Robotics’ global leadership in developing and manufacturing robotic solutions in the US, for the US and the Americas.
RoboDK announces its strategic partnership with Comau, a global leader in advanced automation solutions and robot manufacturer. The latest version of Comau Roboshop Next Gen software seamlessly integrates with RoboDK, making simulation more advanced.
Control 2024 (Stuttgart, Germany) offers the most up-to-date technologies from the fields of vision technology, image processing, sensor technology, as well as measuring and test technology and quality assurance. “Measurement, testing, inspection, evaluation, documentation-end-to-end solutions for these functions are required everywhere because more and more data is being captured, analyzed, linked and fed back to the respective systems in order to achieve transparency and consistency. This is why software and intelligent evaluation algorithms are playing an increasingly important role,” explains Fabian Krüger, project manager.
Cleanpower 2024 (Minneapolis, MN.) grows businesses by gathering key decision makers and stakeholders across the wind, solar, storage, hydrogen, and transmission industries for discussion, deal making, networking and a whole lot of fun. The trade show not only brings together the different technologies that make up the renewables mix; onshore wind, offshore wind, solar, storage, and transmission but also the different segments within the industries; manufacturers, construction firms, owner operators, utilities, financial firms, corporate buyers and more. Cleanpower will feature the latest products, services and technologies coming to the renewable energy industry.
CO2 reduction is critical for automotive drivetrain. Here the battery electric drive using renewable energy is the focus. What can we do to increase efficiency and reliability, reduce cost and at the same time reduce the upstream CO2? At CTI Symposium USA 2024 the automotive industry discusses the challenges it faces and promising strategies. Latest solutions in the fields of electric drives, power electronics, battery systems, e-machines as well as the manufacturing of these components and supply chain improvements are presented. For the bigger picture market and consumer research results as well as infrastructure related topics supplement the exchange of expertise.
CTI Symposia drive the progress in individual and commercial automotive transportation. Manufacturer, suppliers and institutions are showing how to master the demanding challenges.
Forest City Gear, an industry-leading manufacturer of fine and medium pitch custom gears, is pleased to host a manufacturing facility tour for Rock River Valley Machining and Tooling Association (RRVTMA) on Wednesday, February 28 at 5 PM.
The KISSdesign system module is a powerful tool for transmission modeling and analysis. MSc. Eng. Aissa Benykhlef from KISSsoft AG will guide attendees through the essential tools and functionalities required for building comprehensive models, with a special emphasis on the Sketcher and its versatile applications in various kinematic models.
Wenzel America and Fox Valley Metrology understand the importance of quality and excellence in the manufacturing industry. In this webinar, attendees will hear from the experts on the following subjects:
Advocacy in your career to promote growth and getting that “seat at the table.
Tips to be productive, quality-focused, and intentional at your job.
Important networking and mentoring suggestions that will enhance your industry relationships.
The Helios team recently installed a Hera 200 and Hera 500 at Dayton Gear in Dayton, OH.
GMTA machines in the S Series are better than broaching and most applications feature a dry machining process. All machine components are designed for especially high static stiffness and optimal dynamic behavior. The following video examines the Profilator S300 with tool changer:
Clean energy employees are the heart and soul of the industry and keeping them safe is a top priority. American Clean Power's (ACP’s) Operations, Maintenance and Safety Conference (OMS) is the place where leaders from headquarters to the field come together to talk about retention strategies, recruitment techniques and training best practices in an effort to make clean energy stronger and safer. Key exhibitors include Applied Industrial Technologies, ExxonMobil, Intertek AIM, ONYX Insight, Shell Lubricants, Vestas and more. The event takes place in San Diego at the Manchester Grand Hyatt.
KISSsoft training courses cover various categories - basic, advanced, special - and take place either via Live Stream or at the KISSsoft AG premises in Switzerland. Based always on the current KISSsoft release, they give you the possibility to enhance and deepen your software knowledge and skills with regards to KISSsoft modules and functionalities.
Forest City Gear, an industry-leading manufacturer of fine and medium pitch custom gears, is proud to announce that Director of Operations Jared Lyford has been elected to the Rock River Valley Tooling & Machining Association (RRVTMA) Board of Directors.
Avers Machine & Gear has acquired Fox Tool & Manufacturing located in Woodstock, Illinois. Fox Tool & Manufacturing is an Aerospace Machine shop that is AS9100D Certified, ISO 9001/2015 Certified, and ITAR Registered and has been operating for close to 40 years.
Indiana-based Speedgrip Chuck Company has been awarded a $200,000 Manufacturing Readiness Grant by the Indiana Economic Development Corporation (IEDC) to boost the company’s investment in advanced manufacturing technology and products.
Johanna Boland, Strategy and Communications Manager at ANCA, expressed her pride in introducing the first-ever Female Machinist of the Year award for ANCA. “Since joining this industry I have met and worked with some truly intelligent, driven female leaders. However, let’s face it, female machinists are not that common and encouraging diversity can only make our sector stronger and more successful.”
Forest City Gear is proud to share that Mindy Young, shareholder and third daughter of Fred and Wendy Young, has been invited to join the Rockford Symphony Orchestra Foundation Board. Since 2007, the Board has been dedicated to financing and supporting the mission of the Rockford Symphony Orchestra.
GWJ Technology GmbH introduces an extended version of the calculation module for involute splines within its web-based software solution eAssistant.
The 2024 edition of MPIF Standard 35-SP – Materials Standards for PM Structural Parts has been released. This Standard is a must-have document and provides the design and materials engineer with the latest engineering property data and information available to specify materials for structural parts made using the PM process.
Stock Drive Products/Sterling Instrument (SDP/SI), a Designatronics, Inc. company, completed and passed its recertification AS9100:D and ISO 9001:2015 quality system audit. The audit, conducted by Intertek over a 5-day period, certifies SDP/SI’s quality management system conforms to AS and ISO standards.
A quick look inside the 2023 Helios Gear School in South Elgin, IL.
FANUC demonstrates mobile machine tending. This mobile manipulator solution is produced by Capriol and features a FANUC CRX-20iA/L collaborative robot integrated with an OTTO 100 Autonomous Mobile Robot (AMR). The mobile manipulator demonstrated autonomous, on-demand tending of a ROBODRILL vertical machining center, feeding blanks into the machine via a magazine and removing machined parts via a basket. The machined parts are then washed and dried in a separate washer station and new blanks are kitted into a magazine, ready for the next cycle.
The Industrial IoT Conference (Ft. Lauderdale, FL) explores the potential of intelligent machines, prescriptive analytics, sensor driven analytics, and block chain solutions. Attendees learn about the industrial IoT technologies that are driving the transformation in manufacturing, supply chain and operations. Attendees include implementors, manufacturing companies, supply chain professionals, service providers, IoT manufacturers and more. Topics include implementation, warehouse logistics, robotics, sensors, cybersecurity, data analytics and more.
Visit DMG Mori's "Home of Innovation" showroom and find out how to optimize your processes with MX - Machining Transformation (Pfronten, Germany). Experience solutions for process integration, automation as well as digital and green transformation. The open house includes 45+ high-tech machines and more than 20 automation solutions, including a world premiere and innovations from various sectors: the DMF 400|11, a new traveling column machine with 4,000 mm travel, and the new PH Cell 500, a modular pallet handling system with a transfer weight of 500 kg. Attendees can also view CELOS X, the holistic digital and data-based ecosystem for optimizing production processes.
Shane Herendeen has been promoted to fabrication division vice president of sales at MC Machinery Systems in Elk Grove Village, IL.
Herendeen began his 20-year career in the manufacturing industry as a sales engineer with a Midwest Mitsubishi Laser distributor, followed by running his own manufacturing consulting company for several years. He joined MC Machinery Systems in 2010 as national sales manager for fabrication and was promoted to North American sales manager in 2015.
KISSsoft supports the user with numerous calculations for different machine elements. The new KISSdesign module in KISSsoft supports the combination of these machine elements in building complex system transmissions containing any number of shafts, gears, and bearings.
TCI Precision Metals announces that its A36 Carbon Steel, Ready-to-Ship blanks are now available from OnlineMetals.com, an e-commerce metal and plastics supplier. The pre-machined blanks allow customers to order flat, square, and parallel materials to close tolerance specifications.
Michael Stucky, business unit director, Norwood Medical, Bellbrook, Ohio, has been elected the 32nd president of the Metal Powder Industries Federation, succeeding Rodney Brennen, Metco Industries, St. Marys, Pennsylvania. His two-year term began at the conclusion of the Federation’s annual MPIF Business Meeting, October 28–30, in Louisville, Kentucky.
The American Gear Manufacturers Association (AGMA) announced the promotion of Jenny Blackford to the organization’s Chief Operating Officer (COO) today. In her new role, Blackford will oversee the association’s systems and processes, enterprise wide. In addition, she will have expanded roles relative to human and technology resources and investments.
As the challenges in bevel and hypoid gear manufacturing need to be addressed, the objective of this paper is to show the tool and process design can be optimized based on the results of the manufacturing simulation BevelCut.
With Closed Loop, Kapp Niles offers a system that enables the integration of machining and measuring machines. By using Closed Loop, efficient processes and optimized production are realized. This tool helps companies to improve the quality of their workpieces and to make their processes more efficient.
How many software companies provide free advanced training to their customers dozens of times each year for 15 years straight? Global Shop Solutions, a leading provider of ERP software for manufacturers, does. In fact, they have been doing so for 15 years with Friday Features, a high-level ERP training webinar helping customers simplify their manufacturing by continually improving their ERP skills.
TCI Precision Metals announced the expansion of its precision sawing services to meet the demands of customers wanting more flexibility in materials processing. Customers with needs ranging from precision sawing to six-sided precision machine-ready blanks can now be accommodated. Computerized precision sawing helps TCI to serve more of the customer’s materials needs. TCI sources aluminum, stainless steel, and other alloys mill-direct, which supports customers needing value-added materials, but the Company also works with customer-supplied materials.
Forest City Gear hosted a tour for students of the Gleason Gear School on September 20, 2023. For more than 70 years, Gleason Cutting Tools' school has led seminars in Rockford, IL on math, gear theory, and the required tooling, manufacture, and inspection of gears.
Croix Gear, recognized as a leader in the custom manufacturing of loose gears, is excited to announce the addition of gear industry veteran, Mike McKernin, as Business Development Manager. With over 32 years of gear manufacturing experience and industry relationships, Mr. McKernin will help meet the diverse needs of Croix Gear’s customers.
Southtec 2023 draws manufacturing suppliers, distributors and equipment builders from across North America and around the world – bringing them together in Greenville, South Carolina. With hundreds of exhibiting companies, attendees can find all the latest technologies and services – plus the experts who build them – ready to demonstrate solutions that can help them grow their business. Visitors can make side-by-side comparisons, discover integrated equipment, hear about industry trends and forecasts, and leverage their purchasing power.
In this seminar, attendees will learn about gearing, electromobility and their interrelationships. How gearing can increase the efficiency and performance of electromobility, and which components are needed for this. Also, a detailed look at the design and manufacture of gears for electric vehicles. Attendees will explore the challenges of gearing for electromobility, such as adapting to hard-to-reach places, increasing durability, and reducing energy consumption, and discuss how grinding technology and tool design must meet requirements to improve the properties and improve the quality of gears for electric vehicles. The Aachen Forum on Gear Production (AFGP) is held annually in alternation with the Aachen Conference on Gear Production (ACGP). While the Forum at the RWTH Aachen Campus is dedicated to a technical focus (2023 the interlocking in the E-Mobility sector) the conference, on the other hand, is dedicated to various facets of gear technology.
Advanced Engineering (Birmingham) has rebranded to celebrate the evolution and new developments in the industrial manufacturing. Sectors include aerospace, automotive, defense, composites, marine, rail, energy, medical and more. To ensure that visitors and exhibitors can still easily find relevant contacts, Advanced Engineering exhibitors will now be categorized by the services, products and solutions offered. They will have the opportunity to highlight all of the sectors they work in, removing any limitations created by the specific show zones. Advanced Engineering will welcome back a full speaker program with representatives from some of the leading companies in UK manufacturing including GE, Shell, ZF, Bosch, Siemens, 3M, IBM, Airbus and more.
Digital Metrology Solutions, provider of measurement software, consulting, and training, has introduced TraceBoss+ (TraceBoss Plus) software, integrating surface texture and crosshatch measurement in a single package.
Jergens appoints Miguel Carreon as its product and business development Manager for Mexico. In his role Carreon is responsible for sales and related activities for all three product lines throughout Mexico’s 32 states.
TE-CO Manufacturing has announced the hiring of Christopher (Chris) Cornelius as its new Vice president of Operations where he will manage day-to-day operations including overseeing engineering, manufacturing and facility operations teams. He is responsible for operations strategy development, implementation and performance measurement, alignment with company goals; and managing budgeting process and P&L responsibilities.
GearTec, Inc. (Willoughby, OH) is pleased to announce it has purchased the assets of Triple A Inc. (Euclid, OH). Triple A now joins GearTec as a wholly-owned subsidiary of United Stars, Inc. (Beloit, WI). United Stars companies are engineering-driven, best-in-class manufacturers of a wide range of metal products/alloys serving over 20 industries globally.
Join dynamic keynotes and discussions from industry and policy leaders on Digital Design, Digital Manufacturing, Workforce Development, Sustainability and Supply Networks. Current speakers include the CEOs of Rockwell Automation, GE Digital, Formlabs, Autodesk, Re:Build Manufacturing and leaders from Hasbro, MIT, AWS, Steelcase, Atlas Copco, and the State of Massachusetts. Connect with like-minded organizations pushing the limits on digital transformation.
Croix Gear, recognized as a leader in the custom manufacturing of loose gears, is excited to announce new branding for the organization. Ruthie Johnston, CEO/Owner, stated, “We are excited to have our brand reflect how Croix Gear has grown and developed over the past several years. It is a new look, but the same commitment to our customers, team members and industry.”
It is with great sadness that Forest City Gear announces the death of Fred Young, former president and CEO. Fred took over the family business, Forest City Gear, in 1967. Founded by his parents in 1955, Fred took the small mom-and-pop shop to a global level, leading the company to manufacture some of the world's most difficult gearing for amazing end uses from NASA's Martian rovers and space station to robotic arms and racing yachts.
Addressing ways women professionals can overcome obstacles in male-dominated industries, Aisha Mills-Hendrix, regional sales manager, Sandvik Coromant, will present at the Women in Manufacturing (WiM) SUMMIT 2023. The event, set to take place in San Diego, Sept. 25-27, will bring more than 1,000 attendees from various industries across the country. Aisha will deliver her presentation, “Breaking the Glass Ceiling: Advancement, Self-Advocacy, and Resilience” on Tuesday, Sept. 26, from 1 to 1:45 p.m.
ANCA, a leading global manufacturer of CNC grinding machines, proudly announces the launch of its first Female Machinist Award. This prestigious accolade aims to recognize and honor the outstanding achievements of female machinists in the tool and cutter grinding industry. By promoting gender diversity and equality, ANCA is dedicated to fostering an industry that excels in every aspect.
Are you a machinist of high-precision cutting tools? Do you have an amazing tool or design that you want to share with the world? This is your chance to shine. Touted as the Oscars of the cutting tool industry, #ANCATooloftheYear2023 is your chance to achieve global brand recognition as well as cash and other prizes.
ABB Robotics is expanding its large robot range with four new models and 22 variants, offering more choice, increased coverage and greater performance. The next generation models include the IRB 6710, IRB 6720, IRB 6730 and IRB 6740, suitable for payloads ranging from 150kg to 310kg, with a reach from 2.5m to 3.2m, offering customers greater choice and significant performance and energy efficiency improvements.
Forest City Gear, an industry-leading manufacturer of fine and medium pitch custom gears, is proud to announce the hire of Chris Hart as Supplier Quality Engineer. Some of his responsibilities in this role include conducting supplier audits and on-site visits, issuing corrective actions to suppliers, and working to improve the partnerships with all our suppliers.
With experience in the manufacturing industry dating back to the age of 13, Mazak President Dan Janka once again has accepted the position of chairman of the board of The Association of Manufacturing Technology (AMT). Janka, an AMT member since 2005, last served as chairman in 2010. He retired from the board in 2013, but remained an active committee member and attended the association’s forecasting conferences.
Nord Drivesystems continuously looks for opportunities to gain manufacturing efficiencies and implement practices that have less impact on the environment. In 2012, Fertigungstechnik Nord, a member of the Nord Drivesystems Group located in Gadebusch, Germany, developed a concept for heat recovery from machine tools in their production areas.
Bourn & Koch, Inc. of Rockford, IL, is pleased to report that Ross Wegryn-Jones has recently joined the company as our National Sales Manager. Ross will be responsible for the sales of gear manufacturing machines, precision grinding machines, and specialty machine tools for unique manufacturing applications. This includes Bourn & Koch horizontal gear hobbers; Fellows gear shapers; Blanchard rotary surface grinders, and Bourn & Koch’s new MT3 vertical grinding machine.
YCM Technology (USA), Inc. announces the grand opening of its newest Technical Center in Sterling Heights, MI. The high-tech facility is designed to showcase and demonstrate various complementary machining solutions available through the YCM Alliance for die/mold machining, general parts machining, and ultra-high-speed machining.
As an accompanying event to the International Conference on Gears 2023, the 5th International Conference on Gear Production is one of the most important biannual meeting points for the gear manufacturing industry both for technical experts and for decision-makers. Current challenges and solutions are presented and discussed, strongly emphasizing new potentials in productivity and/or the flexibility of gear manufacturing processes.
Forest City Gear’s President Kika Young, Director of Operations Jared Lyford, and Value Stream Manager John Cochran attended the 2023 American Gear Manufacturers Association (AGMA) Strategic Networking & Leadership (SNL) Forum in Fort Worth, TX. The annual event is held to offer mid-level managers and executives within the gear manufacturing industry opportunities to network and educate one another.
Forest City Gear, an industry-leading manufacturer of fine and medium pitch custom gears, is proud to announce the hire of Kevin Rogers as Quoting Engineer. Some of his responsibilities in this role include reviewing and generating new requests for quotes and working with clients to determine their orders’ special requirements.
Fabtech provides a 'one-stop-shop' for metal forming, fabricating, welding, and finishing trade show. Attendees can meet with 1,300+ suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology.
Produced by AGMA, Motion + Power Technology Expo (Detroit) is a three-day show that connects professionals looking for motion power solutions with manufacturers, suppliers, and buyers. Attendees will find new power transmission parts, materials, and manufacturing processes. Buy, sell, and get business done with organizations in aerospace, automotive, agricultural, energy, construction and more.
Forest City Gear has expanded its capacity for the grinding of high-precision internal and external gears with the addition of two Kellenberger K100 cylindrical grinders.
Punch Powertrain and Stellantis commence large-scale serial production of the unique and highly anticipated eDCT/DT2 transmission. The manufacturing starts within the scope of the companies' 2 joint ventures: ‘e-Transmissions’ and ‘e-Transmissions Assembly’.
Mitsubishi Electric Automation, Inc. announces the upgrade option of Vibration Cutting Control (VCC) via hardware to its M8 Series CNC as a solution to eliminate chip strands while machining difficult to cut material, such as stainless steel, at faster cutting speeds.
Automatica is a trade fair for intelligent automation and robotics covers the entire value-added chain: from components to systems; from services to applications—for all manufacturing sectors. It offers an overview of current developments and innovations and thus provides the necessary orientation and investment security.
This three-day event offers attendees learning sessions and case studies on the latest industrial lubrication and oil analysis technologies. The comprehensive conference schedule covers every facet of the machinery lubrication industry and includes workshops on topics such as employee performance, lubrication fundamentals, condition-based maintenance and maintenance planning.
The International VDI Congress “Dritev” is one of the world’s largest automobile congresses. Hundreds of experts with an R&D background meet every year to exchange thoughts on current developments in the field of drivetrain and transmission. It’s the ideal place to reach out to long-known fellow experts, find new project partners and pave the way to establish new business ties.
This DMG Mori video looks at a linear pallet pool for multi machine automation with up to 10 machines, 5 setup stations and up to 99 pallets. Ideal automation for multiple machines and short pallet changing time due to twin fork shuttle technology.
Three members of Forest City Gear’s board of directors—President Kika Young, Mindy Young, and Appy Mikel—attended the 2023 AGMA/ABMA annual meeting in March. The meeting, hosted by the American Gear Manufacturers Association and the American Bearing Manufacturing Association, was held at Disney’s Grand Floridian Resort & Spa in Lake Buena Vista, Florida.
Difficult general conditions, rapidly rising food and fuel prices, as well as the ongoing coronavirus pandemic and related regional lockdowns weighed on economic development and slowed economic growth in the past business year. Nevertheless, Liebherr’s total revenue increased significantly compared to the previous year. The group achieved increased revenue in 10 of its 13 product segments, some of them significant. It thus surpassed its previous record from 2021 by €950 million.
The American Gear Manufacturers Association (AGMA) has changed its board of directors. These changes took place at the 2023 AGMA Annual Meeting in Lake Buena Vista, Fla.
TIMTOS 2023 concluded successfully today, attracting over 45,000 on-site visitors from home and abroad, including nearly 6,000 international visitors from more than 100 countries. Among them, delegations were from Turkey, Vietnam, Indonesia, Spain, and Algeria. The top five countries with the highest turnout were Japan, Malaysia, India, South Korea, and Thailand. The online exhibition will continue to run until April 6 and has already reached 7,000 visitors from nearly 15 countries.
CO2 reduction is critical for automotive drivetrain. Here the battery electric drive using renewable energy is the focus. What can we do to increase efficiency and reliability, reduce cost and at the same time reduce the upstream CO2? At CTI SYMPOSIUM USA 2023 the automotive industry discusses the challenges it faces and promising strategies.
Between intimate workshops, news making keynotes, networking events, innovation competitions and live demonstrations, Automate offers comprehensive automation education and cutting-edge robotics, vision, AI, motion control and other technologies. Automate delivers the latest innovations in manufacturing automation technology from more than 600 leading exhibitors.
Two Forest City Gear employees, CNC Supervisor Mike Miller and CNC Lead/Programmer Josh Gates, recently attended a four-day training retreat in Pfronten, Germany hosted by DMG MORI. The event featured various seminars and opportunities for guests to experience firsthand DMG’s newest equipment and technologies, as well as networking and a taste of German culture.
TN Vaerktoejsslibning, Denmark’s second-largest precision tooling company, is deploying Numroto, the programming system for tool grinding from NUM across its entire production floor. The company cites highly successful long-term experience of the software, together with excellent technical support from NUM, as the key reasons for choosing to standardize on Numroto.
What started as a small workshop in Antwerp in 1923 has developed into a world-leading industrial gear unit manufacturer. For 100 years, Hansen Industrial Transmissions NV (HIT) has operated at the forefront of power transmission technology and shaped the industry with its industrial gearbox solutions. Since 2011, the company, headquartered at a state-of-the-art facility in Edegem with 260 employees, has been part of Sumitomo Drive Technologies. HIT supplies industrial gearboxes to a wide range of industries such as extraction material handling, energy, environment, and specialist applications in key industries.
Sandvik Coromant, a cutting tool and tooling system specialist, has introduced a new method for turning complicated shapes and pockets with a single tool. Y-axis turning offers benefits such as reduced cycle time, improved component surface quality and more stable machining.
This year’s International Women’s Day (IWD) follows the theme of “embracing equity”—focusing on giving fair opportunities for everyone to succeed. As a business invested in its people, metal-cutting leader Sandvik Coromant highlights the experience of its president, Helen Blomqvist.
Forest City Gear, an industry-leading manufacturer of fine and medium pitch custom gears, is proud to announce the promotion of Zac Denny to Setup Technician. In this role, he will oversee setup and operation of the MZ130 and Koepfer 153 machines.
Gleason's e-Drive Days online webinar addresses the specific requirements and challenges of e-Drive transmission manufacture, with particular attention to minimizing gear noise. The event showcases the latest developments in design, simulation, cutting and hard finishing, as well as suitable inspection and analysis tools to achieve most efficient and quiet gears. Day one examines gearbox design and optimization; day two looks at the manufacturing of e-Drive gears; day three offers in-process inspection and gear noise analysis.
Croix Gear & Machining, recognized as a leader in the custom manufacturing of loose gears, announced the hiring of Michael J. Lindsay as President. Mr. Lindsay will assume responsibility for all manufacturing and business operations. Mr. Lindsay brings a proven track record for continual improvement in supply chain, scheduling, production, and quality to Croix Gear.
Southern Gear has added two Hwacheon VT-1150+ Vertical Turning Centers to its gear production operations, both capable of high-speed, complete machining of ring gears and other cylindrical parts with diameters of 1,320 mm and lengths up to 950 mm.
United Grinding North America is proud to announce its sponsorship of the Reshoring Initiative, a nonprofit organization dedicated to bringing good, well-paying manufacturing jobs back to the United States. They accomplish this by helping companies more accurately assess their total cost of manufacturing overseas and working to shift the collective thinking of management from "offshoring is cheaper" to "local reduces cost."
Forest City Gear recently completed and passed its annual AS9100/ISO 9001:2015 quality system audit. The third-party audit company, Quality Systems Registrar (QSR), evaluated Forest City Gear’s quality management systems to ensure compliance with AS and ISO standards.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our seventh installment online is an interview with Kika Young, president, and Jared Lyford, director of manufacturing operations at Forest City Gear (FCG).
Southern Gear, a veteran-owned small business specializing in the manufacture of precision gears, is pleased to announce its certification as a Historically Underutilized Business Zone (HUBZone) business by the United States Small Business Administration (SBA).
Gear Technology’s annual State-of-the-Gear-Industry survey polls gear manufacturers about the latest trends and opinions relating to the overall health of the gear industry. As in years past, the survey was conducted anonymously, with invitations sent by e-mail to gear industry companies—primarily in North America, but also including some respondents from around the world. Nearly 200 individuals responded to the survey.
In manufacturing, there are many aspects of a company that contributes to success. However, there is one characteristic that rises to the very top of the prioritized list. This is the ability to be competitive.
Jergens now offers two new zero-point-system (ZPS) installation choices for compact, light-duty applications. SP140 and K02 pull studs utilize pneumatics and a mechanical spring in a small package.
The Metal Powder Industries Federation (MPIF) has announced the release of the 2023 PM Industry Roadmap. The update reviews current and future demands of key markets and identifies the technical barriers, challenges, opportunities, and priorities that will drive the powder metallurgy (PM) industry's continued growth.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our sixth installment online is an interview with Shane Hollingsworth, vice president of sales, Kapp Technologies.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our fifth installment online is an interview with Adam Gimpert, president, Helios Gear Products.
As of February 1st, 2023, the Irish company PMT Premier Machine Tools Ltd (PMT), a supplier of machining solutions for the medical industry, will become part of the products and services offered by Seco. Seco will increase its presence in the medical segment with this acquisition by offering integrated manufacturing solutions.
Contact analysis can be used to calculate the transmission error and determine the profile modifications of a gear stage. In addition, a wide range of important gear-specific parameters can be calculated, such as tooth root stress, distribution of Hertzian pressure, oil film thickness, and many more.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our third installment online is an interview with Peter Wiedemann, managing director, Liebherr-Verzahntechnik GmbH and Scott Yoders, vice president sales, Liebherr Gear Technology, Inc.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our second installment online is an interview with Christof Gorgels, vice president, innovation and technology at Klingelnberg.
In January 2022, it was announced that DMG MORI Manufacturing USA, Inc. (DMM) would be investing an estimated $3.4 million towards the installation of a 2,000 kilowatt (kW) solar panel system on the roof of its manufacturing site in Davis, California.
Bharat Gears Ltd., one of India’s largest gear manufacturers, has successfully retrofitted a Reishauer RZ361A gear grinding machine with an advanced NUM Flexium+68 CNC system.
Metal Exchange Corporation is pleased to announce that Mark Butterfield has been promoted to president of manufacturing. In his new role, Butterfield will be responsible for the overall strategic, financial, commercial, organizational, and operational aspects of all manufacturing across the Pennex and Electro Cycle, Inc. brands.
The Helios team delivered custom gear cutting tools to Forest City Gear in Roscoe, IL. See what Forest City Gear had to say about the process.
The Metal Powder Industries Federation's (MPIF) Awards Committee has announced the recipients of the 2023 MPIF Distinguished Service to Powder Metallurgy (PM) Award that recognizes individuals who have actively served the North American PM industry for at least 25 years and, in the minds of their peers, deserve special recognition.
A good understanding of individual failure modes and the failure scenarios that led to the actual system failure is an essential skill to designing gear/bearing systems that will operate properly for their full design life. In this course, we will define and explain the nature of many gear and bearing failures and we will also discuss and describe various actual failure scenarios. In addition, a detailed primer on bearing technology prefaces the failure scenario discussions. You will gain a better understanding of various types of gears and bearings. Learn about the limitation and capabilities of rolling element bearings and the gears that they support. Grasp an understanding of how to properly apply the best gear-bearing combination to any gearbox from simple to complex.
While function and rating are important factors in a successful gear design, to be truly optimal and successful, the gear designer must also design the gears to be manufactured and inspected. In this course, therefore, we will address key factors in a wide variety of manufacturing and inspection processes to enable the gear designer to better design optimal gears considering both rating and the necessary manufacturing and inspection processes to produce the gears as designed. We will also help the designer to understand how to interpret inspection data so that they can ensure that the gears meet the design. To be clear, this is not a course in how to operate the various machines. Rather it addresses the design provisions that are required to allow the gears to be optimally manufactured and inspected. The learner will develop a broad understanding of the methods used to manufacture and inspect gears, as well as interpret how the resultant information can be applied and interpreted in the design process.
Velo3D, Inc. has appointed Dr. Robin Stamp as director of solutions engineering to help grow the adoption of Velo3D’s metal additive manufacturing technology with new customers and in new industries. In his role, Dr. Stamp will oversee the development of new standards with regulatory agencies, qualification of new metal alloys for use in the Sapphire family of printers, and the collaboration with partners and agencies.
In the KISSsoft training program until summer 2023, you will find introductory training courses, advanced training courses and special training courses on selected topics. KISSsoft will be offering training in Bubikon, Switzerland and live streams, which will allow you flexibility and planning security, as well as the opportunity to interactively ask questions and participate in discussions in a virtual setting.
In the KISSsoft training program until summer 2023, you will find introductory training courses, advanced training courses and special training courses on selected topics. KISSsoft will be offering training in Bubikon, Switzerland and live streams, which will allow you flexibility and planning security, as well as the opportunity to interactively ask questions and participate in discussions in a virtual setting.
In the KISSsoft training program until summer 2023, you will find introductory training courses, advanced training courses and special training courses on selected topics. KISSsoft will be offering training in Bubikon, Switzerland and live streams, which will allow you flexibility and planning security, as well as the opportunity to interactively ask questions and participate in discussions in a virtual setting.
In the KISSsoft training program until summer 2023, you will find introductory training courses, advanced training courses and special training courses on selected topics. KISSsoft will be offering training in Bubikon, Switzerland and live streams, which will allow you flexibility and planning security, as well as the opportunity to interactively ask questions and participate in discussions in a virtual setting.
Gear Motions is proud to announce that Auto Gear Inc. has joined the Gear Motion’s family. Auto Gear located in Syracuse, New York, specializes in efficient and economical low-volume gearbox production, from design to delivery.
Since founding in 1989, the China International Machine Tool Show (CIMT) held in every odd year has been successfully held 17 sessions so far. CIMT is the most prestigious, largest scale and most influential professional machine tool exhibition in China, regarded by the global machine tool industry as with the same popularity of EMO in Europe, IMTS in the United States, and JIMTOF in Japan.
The 4-day Gear Dynamics & Gear Noise Short Course will be held on the Ohio State campus from June 5-8, 2023. The course content is based on the results of 30+ years of gearing research, problem solving and consulting work by the OSU faculty. The course will be taught in the “in-person” mode with limited enrollment, with no online component.
Those who wish to make submissions for the 2023 AGMA Fall Technical Meeting (FTM) have until January 13, 2023. Late submissions will not be accepted.
The Production System P-50 is designed to be the fastest way to 3D print metal parts at-scale. Powered by Desktop Metal's Single Pass Jetting technology, the P-50 can achieve speeds up to 100 times those of legacy powder bed fusion additive manufacturing technologies and enable production quantities of up to millions of parts per year at costs competitive with conventional mass production techniques.
With the myWFL operational data acquisition system, you can maintain an overview around the clock and exploit the optimization potential for the smart factory. The software not only has a user-transparent display, but also improves machine utilization. All data in the production environment is collected and analyzed to achieve higher productivity. Shorter production times and a more effective design of the Smart Factory processes thus go hand in hand.
The performance of an Electric Vehicle Power Unit is directly connected with critical tolerances. Tolerances drive opportunities for performance enhancement with cost reduction. The tests normally used to determine and validate tolerances are both expensive and time consuming with prototype parts. By replacing the initial tests with Digital Twin simulations, results can be obtained quickly, and at a much lower cost. This article discusses one of these tests and the results.
As of November 1, Jorgensen Conveyor and Filtration Solutions has entered into a partnership with Will-Fill, a manufacturer of fully automatic coolant monitoring and managing systems. The strategic partnership allows Jorgensen to offer customers complete and worry-free coolant management systems, such as the company’s recently launched PermaClean, that provide both filtering and measuring capabilities for an all-in-one solution.
Sandvik Coromant and NAIT (Northern Alberta Institute of Technology) recently celebrated a 15-year partnership with a new contract extension that will be in effect until Dec. 31, 2025.
How can the protective layer be applied to the brake disk more quickly and more effectively? And how can it be made to stay on for longer? “The solution is intelligent coatings, as can be applied to brake disks using our AM coating system” says Dr. Géza Koscsák - the head of additive mat the Chiron Group. He has played a prominent role in developing the new system and reaching the decision to opt for the high-speed deposition welding process in his previous job as head of advanced development.
The American Gear Manufacturers Association (AGMA) is partnering with Virgo Communications & Exhibitions to publish Gear Technology India, the Indian branch of the Gear Technology magazine.
With a definitive business plan in place for the future, Jorgensen Conveyor and Filtration Solutions has promoted Karl Kleppek to the position of company president and COO. Effective immediately, Kleppek, director of sales and marketing, takes over for former president Charles (Chuck) D’Amico. D’Amico maintains an active role in the company as CEO and chairman of the board and will focus on strategy development and direct customer relationships.
The team at the David Brown Santasalo (DBS) purpose-built state-of-the-art facility in Jyvaskyla, Finland were delighted to have a further opportunity to work with Europe’s largest iron ore producer, manufacturing another impressive segmented ADI (Austempered Ductile Iron) girth gear.
The Helios team recently delivered custom gear cutting tools to Delta Research in Livonia, MI. This video examines what Delta Research had to say about the process.
This brief video looks at the Machine Training Center (MTC) at the Liebherr Academy in Kempten.
Inadequate lubrication conditions lead to excessive displacement. Vibration and temperature can reveal cracks and misalignment. Profile deformation leads to worsening conditions, and wear speed diagnoses current gear protection while predicting critical wear. But a monitoring partnership that understands that integrated system will get you the best at all stages of your gear. It’ll prevent failures and upgrade your efficiency. Learn more about Kluber and DALOG's remote monitoring of girth gear performance.
GWJ Technology GmbH presents the new version of its system calculation software SystemManager as an extension of its well-known solutions eAssistant as a web solution and TBK as a classic desktop application.
Renishaw Auburn Hills takes place November 2-3, 2002, in Auburn Hills, Mich. The event features demonstrations and conversations on intelligent automation, form measurement, circular geometry, surface finish, EV batteries, additive manufacturing, gear manufacturing optimization and more.
Kyzen, the global leader in innovative environmentally friendly cleaning chemistries, will exhibit at FABTECH 2022, scheduled to take place November 8–10 at the Georgia World Congress Center in Atlanta. The Kyzen Clean team will highlight Metalnox M6314CP and Metalnox M6324CP in Booth #B5017.
IMTEX is a flagship event for the Indian metal cutting industry. It is South Asia's apex exhibition showcasing the latest trends as well as technological refinements from India and other global players. The event attracts visitors from a wide spectrum of manufacturing and ancillary industries including key decision and policy makers as well as industry captains who are keen to source latest technologies and manufacturing solutions for their product lines.
Nitrex Metal Inc. (“Nitrex”) is pleased to announce that it has been selected for the “American Dream” series airing on Bloomberg and Amazon Prime. The series explores the inspiring entrepreneurial stories of the men and women who founded and built incredible companies from the ground up.
Manufacturers must produce lighter and more compact EV transmissions from tough materials such as low-alloy steels—and those that rely on traditional manufacturing processes risk falling behind. Mats Wennmo, Global Automotive Transmission Manager at the metal cutting specialist Sandvik Coromant, explains why gear skiving is crucial for competitive manufacturing.
Employees from Forest City Gear recently attended the 2022 International Manufacturing Technology Show (IMTS) at Chicago’s McCormick Place Convention Center. This year’s show attracted more than 86,000 registrants looking to experience the latest and greatest in manufacturing technology.
IFPE, the International Fluid Power Exposition, is the leading North American exhibition bringing together the fluid power, power transmission and motion control industries. IFPE is co-located with CONEXPO-CON/AGG, held at the Las Vegas Convention Center.
PowerGen is the largest network and business hub for electricity generators and solution providers engaged in power generation. Power producers, utilities, EPCs, consultants, OEMs, and large-scale energy users gather at PowerGen International to discover new solutions as large, centralized power generation business models evolve into cleaner and more sustainable energy sources
The International Production & Processing Expo is the world’s largest annual poultry, meat and feed industry event of its kind. A wide range of international decision-makers attend this annual event to network and become informed on the latest technological developments and issues facing the industry.
Explore gear grinding processes, machine kinematics and set-up, pitfalls, failures and expectations related to finish ground gearing. Learn definitions of gearing component features, process steps from blanking, through heat treatment to finished part ready to ship. Study aspects of Quality Assurance, Inspection Documentation and corrective actions for measured non-conformances. Understand pre-heat treat, heat treatment and post-heat treatment operations including the hows and whys to produce finished gears that conform and perform to end user expectations.
Forest City Gear recently announced the promotion of Amy Sovina to quality assurance manager. Sovina has worked at Forest City Gear since 1994, starting as a CNC machine operator, then moving on to gear hobbing technician, gear inspector, and most recently customer quality engineer.
With the help of KISSsoft, the user can now estimate the influence of manufacturing deviation on the resulting transmission error and excitation force.
In this latest edition, issue 9, of the GEARS inline Customer Magazine, Klingelnberg once again presents all sorts of trends and innovations from the world of gears. This time, the machine manufacturer focuses primarily on the hot topic of noise behavior and analysis.
D:PLOY automatically discovers and configures all the components in a robotic cell—including any leading collaborative or light industrial robot arm and tools—while also integrating external I/O from sensors and machines. D:PLOY will be available for all common robotic applications, making deployment up to 80% faster.
Atlanta Gear Works has announced a new working agreement with Jim McClain, general manager of McClain Industrial Technologies, Inc., DBA MiTek, a manufacturers’ rep that will help the gearbox repair and manufacturing firm spread its 34-year reputation in pulp and paper to the steel and aluminum industries.
KHK USA Inc. announces its extensive selection of miter gears. These gears are available in high precision grades to perform at demanding torques and speeds, and they are also available in commercial grades for economical applications.
The tedious task of loading and unloading parts into machines has long been a bread-and-butter application for cobots gaining significant traction in the industry. With its 1,750 mm (68.9 in) reach and 20kg payload (44.1 lbs.), the new UR20 from Universal Robots greatly expands automation opportunities such as the ability to reach further into machines, tend several machines in the same cycle, and handle 25% heavier parts. Despite being UR’s heaviest robot, the UR20 is the lightest cobot in its class, weighing only 64kg (141.1 lbs.) making it both a versatile technical tool and a manual laborer.
Hyperion Materials & Technologies manufactures hard and super-hard materials for a wide variety of industries and applications, including cemented carbide blanks for gear cutting and hobbing. Hyperion will showcase its gear tool blanks and many other products and manufacturing solutions at IMTS 2022, Sept. 12 to 17 in Chicago.
Seco and its technical partners will host the company’s first hybrid (physical and virtual) Inspiration Through Innovation (ITI) event on Wednesday, September 28, 2022. The event will be focused on the aerospace manufacturing segment, with machining demonstrations, an inspiring seminar program, and networking opportunities.
At IMTS 2022, Stäubli Robotics will exhibit advanced robots used to help manufacturers meet new challenges and changing market demands across a range of industries worldwide. The company will present live demos recreating real-world applications in industrial manufacturing, with an emphasis on robotic machine tending.
Applied Cobotics by PBC Linear recognizes the need for consistent and engaging training programs to help scale up the existing workforce and invite a new generation into the manufacturing industry.
The AGMA National Training Center (NTC) Open House and Ribbon-Cutting Ceremony is next week Wednesday, August 24th, at Richard J. Daley College in Chicago.
Liebherr-Australia has announced the expansion of their Perth mining facility, which will strengthen the company’s ability to deliver accelerated zero emission solutions to the wider market. Liebherr-Australia’s growing involvement in the development and implementation of zero emission technology with Australian customers illustrates the necessity for this investment in infrastructure and signifies Liebherr’s commitment to these industry-leading projects.
To celebrate the opening of the Tonawanda facility, Milton CAT recently hosted an open house on June 17-18. Event activities included meeting the team, tours, machine and technology demonstrations, capability information stations, red tag specials, a Global Operator Challenge, and refreshments.
With the addition of two new sales engineers in the company’s Midwest Territory, Ceratizit USA looks to continue its double-digit growth while continuing to support and optimize customer tooling and machining processes.
Klingelnberg has developed a new precision measuring center. The P 152 is the latest addition to the family of Klingelnberg precision measuring centers. It is capable of measuring components with a maximum outside diameter of 1,520 mm and workpiece weights up to 8,000 kg with the usual precision.
Velo3D, Inc. has announced the opening of its European Technology Center in Augsburg, Germany to manage the company’s operations in Europe, host customers for trainings, and conduct meetings with customers and partners.
Nidec Machine Tool (Wixom, Mich.), responding to the needs of the industry, is debuting the new GE15HS gear hobbing machine at IMTS 2022 in Booth #237036. Emphasizing high speed, precision and efficiency, the new machine produces gears for electric and hybrid cars, as well as for robotic and automation applications.
Telit, a global enabler of the Internet of Things (IoT), recently announced a new global corporate headquarters in Southern California. Following the CEO’s move to the U.S., the new headquarters is in the City of Irvine—Orange County’s technology hub—and will support Telit’s strategy to grow its connected devices and solutions business worldwide. The Irvine office will also serve key projects and customers in the region, widening its U.S. presence that currently includes offices in Ill., FL., and N.C.
Milton CAT, the Northeast’s Caterpillar (CAT) equipment dealer, has opened its 13th location, a 40,000 sq. ft. purpose-built, Tonawanda, NY, facility. Every feature of the facility is in place to improve safety and efficiency so Milton CAT can support western New York equipment owners with machine sales, machine service, CAT parts, CAT work tools, hydraulic hose repair, and Trimble technology from SITECH Northeast.
Hexagon’s Manufacturing Intelligence division recently announced the winners of its first cohort of start-ups selected to help the manufacturing industry operate more sustainably and efficiently. The company launched its Sixth Sense open innovation platform in January 2022 to challenge how multinationals approach innovation and help nurture creative solutions to emerging manufacturing challenges by connecting with world-class companies to solve some of humanity’s biggest challenges.
The Ransohoff LeanDrum platform provides a low cost, energy efficient, reliable solution for your high-volume cleaning application.
KISSsoft is a well-known software system that addresses gear manufacturing as a holistic process. With over 4,000 licenses sold worldwide, its functionality is dedicated to gear manufacturing and gear inspection and makes it easier for engineers—in the areas of calculation, manufacturing, and quality assurance—to collaborate and exchange data.
Join AGMA on the RAPID show floor (Thursday May 19, 2022, in Detroit, MI) and talk with 12-15 exhibitors to learn about the many different types of printers and materials currently in use in metal 3D printing. Exhibitors will speak directly to the gear industry audience with targeted information.
Mazak’s new INTEGREX i-H series platform with SmoothAi CNC and the VARIAXIS i-700T with turning capability will be on-hand at the Experience Tech Aerospace Event co-hosted by Mazak at Sandvik Coromant Center in Mebane, NC (May 11-12, 2022).
New drive technologies in e-mobility are changing the requirements for gears and, therefore, the quality of the tooth-flank surfaces. Manufacturers of gears have to adapt their manufacturing process accordingly. It’s good to be able to rely on a technology partner with expertise covering the entire range of production processes and technologies, which enables them to find suitable solutions even for special challenges.
Forest City Gear is proud to announce the appointment of Kika Young as president of the company.
Camilla Nevstad Bruzelius, currently deputy head of the global agenda department at the Swedish Ministry for Foreign Affairs, has been appointed head of sustainable business at Sandvik Coromant as of March 21, 2022.
Current challenges and solutions are presented and discussed, strongly emphasizing new potentials in productivity and/or the flexibility of gear manufacturing processes. Do not miss an event outlining new trends for the gear producing industry of tomorrow at the International Conference on Gear Production 2022.
The complete Product News section from the January/February 2022 issue of Gear Technology, with new technology from Marposs, Solar Atmospheres, Mahr, Kennametal, Kapp Niles, Southern Gear, SMW Autoblok, WFL Millturn, Doosan Robotics and LK Metrology.
It’s that time of year again! Pandemic fears, supply chain issues, economic growth sprinkled in with some economic uncertainty. Every year, we take an in-depth look at the State of the Gear Industry and every year provides an interesting and colorful array of challenges, surprises and new innovations. Gear Technology spoke with Prasad Kizhakel, Chief Sales Officer at the Klingelnberg Group, Udo Stolz, Vice President of Sales and Marketing, Gleason Corporation, and Shane Hollingsworth, Vice President Sales at Kapp Technologies to assess what the next five years in gear manufacturing may look like from the machine tool providers
The metalworking fair (Stuttgart, Germany) promises developments for metal-cutting and metal-removing, machine tools, precision tools, measuring systems and quality assurance, robots, workpiece and tool handling, industrial software & engineering, components, assemblies and accessories.
Bevel gear design is well-established. Flank geometry optimization is used worldwide to ensure satisfactory low-noise emis...
An online forum I occasionally visit recently posted a photo of a vintage drafting board and joked about younger people no...
The Digital Manufacturing Revolution Evolves in 2020 IMTS will offer two comprehensive digital programs, IMTS Network and IMTS Sp...
One of the problems with “tribal knowledge” is that the terminology can confuse those who are not fully immersed in that community. I have lost ...
“All memorable quotations referring to gearboxes involve expletives.” Peter Wright The author of Fo...
[starbox] After living in the Chicago area for 10 years I have made peace with the congestion, high prices, long commute tim...
Our company manufactures a range of hardened and ground gears. We are looking into using skiving as part of our finishing process on gears in the 4-12 module range made form 17 CrNiMO6 material and hardened to between 58 and 62 Rc. Can you tell us more about this process?
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