The following sponsored content have been presented by Gear Technology advertisers.
Injection molding bridges prototyping and full-scale production with its unmatched scalability and precision. By integrating CT technology, manufacturers gain clear insights into mold accuracy and material behavior—accelerating the path from design to high-volume, defect-free plastic parts.
Whether it’s gears for industrial or humanoid robots, Gleason has you covered:
100PS Power Skiving and Hobbing Machine and Phoenix® 100C Bevel Gear Cutting Machine provide excellent productivity and flexibility to cut your strain wave and planetary gears, as well as bevel and hypoid gear sets in unsurpassed quality. Both come with or without integrated automation and complete tooling systems. Measure the results on the 175GMS nano Metrology System with various analysis capabilities.
Is your grinding or finishing process optimized for maximum efficiency? The Weiler Process Solutions (WPS) evaluation helps gear manufacturers to enhance productivity, reduce costs, and improve safety. Our expert team will assess your operation and recommend tailored solutions to optimize performance. Sign up for a free evaluation today, and we’ll contact you within 48 hours to discuss how we can help—potentially visiting your site for a hands-on assessment.
Discover how machine learning minimizes roughness variations in profile grinding, enhancing the performance and durability of wind power gearboxes. The latest research by KAPP NILES demonstrates an optimized dressing process that improves surface quality on tooth flanks after profile grinding for next-generation wind turbines.
Join us at AISTech, Booth 1161, where our abrasives experts will help you to unlock your full potential. You will learn about Precision Express, our latest innovative service that combines on-demand profiling with readily available grinding wheels, cutting your lead times from months to just days. For those who value productivity-enhancing solutions and want a competitive edge, Weiler Abrasives is a premier partner.
New Phoenix® 100C Bevel Gear Cutting Machine for dry and wet cutting of straight and spiral bevel gears up to 100 mm (3.94”) OD combines maximum productivity and quality with ease of operation and minimum floorspace – with or without integrated automation. Complemented by the intuitive GEMS® HMI, precision workholding, and different cutter systems, it lets you focus on the big picture.
Automation in heat treating yields more consistent results with greater utilization. Surface Combustion has automated heat treat lines for batch processing. The automated production cell using the Allcase® atmosphere batch integral quench furnace is a great option for automating the harden, quench and temper processes.
Partner with Weiler Abrasives and experience fast, reliable service. Precision Express combines in-house profiling with on-hand stock, reducing lead times from months to days. Whether it’s a sudden demand or custom profiles, we ensure consistent availability, on-time delivery, and a hassle-free experience, so you can focus on exceptional results.
Solar Atmospheres Nadcap accredited vacuum oil quench thermal processing with a 36” x 36” x 48” vacuum oil quench furnace, capable of safely quenching 2,000-pound loads without carbon potential concerns. Processing materials under a protective atmosphere with an oil quench, providing precise results and repeatability.
Traditionally, the process chain for manufacturing planetary gears consists of four steps: turn the blank; rough machine the tooth profiles; harden the gears; and follow with hard finishing. Whether producing gears for gasoline-powered or electric-driven gear boxes, EMAG provides automated, gear manufacturing solutions from a single source.
From robotics to aerospace, our gears provide the most compact, highest torque and customizable solutions on the planet. It’s the perfect balance of torque, efficiency and ratio flexibility.
Join Freudenberg’s webinar to explore sealing innovations tailored for gearbox efficiency. Learn how our seals combine tradition with cutting-edge technology, setting new industry benchmarks.
Elevate your gear grinding operations at IMTS 2024. Join us at Booth 237253 to learn how you can optimize your abrasives consumables’ operating costs with support from Weiler Process Solutions (WPS) and Precision Express.
Grind spur, helical and crown gears, worms, splines, ball screws, rotors for air compressors and screws for hydraulic pumps on the EMAG SU’s G 375 H. Its customizable options can grind high-quality workpieces up to 15” diameter and 34.5” long.
Gleason's Coniflex® Pro Design and Manufacturing System for producing stronger, quieter, and more reliable e-drive differential gears in high volumes, for automotive, truck, bus and off-highway transmissions. It‘s the differential difference!
Today, manufacturers take about 30 minutes to inspect and analyze a gear for NVH gear noise. Instead, the new GRSL Quality Center featuring laser inspection, optional roll testing, and Advanced Waviness Analysis for gear noise evaluation, gauges, measures and analyzes one gear in one minute, for up to 100% quality inspection of your production output.
SECO/VACUUM’s 4D High Pressure Gas Quench (HPGQ) offers superior distortion control compared to press quenching. Both processes quench one part at a time, but the 4D HPGQ process avoids inconsistencies of liquid press quenching.
WENZEL’s WM | Quartis software suite ensures that specializations and information silos will be a thing of the past. Whether your team is measuring on a CMM or GMM, ensure that every user seamlessly shares data across the entire plant, speeding communications and improving efficiency with this singular collection point.
Resource efficiency and environmental protection are becoming increasingly important in modern transmission development processes, especially minimizing the CO2 footprint. These factors are critical for complying with regulatory limits and remaining competitive in a challenging market.
Surface Combustion is a leader in controlled atmosphere heat treating furnaces and atmosphere generators. Learn detailed information about heat treat atmospheres including, descriptions, compositions, generation methods, and applications. This is a fantastic resource for heat treat operators, metallurgists, and maintenance technicians
Introducing Gleason's new Coniflex® Pro Design and Manufacturing System for producing stronger, quieter, and more reliable e-drive differential gears in high volumes, for automotive, truck, bus and off-highway transmissions. It‘s the differential difference!
Solar Atmospheres provides low pressure carburizing (LPC) that significantly increases the surface hardness/strength of steel parts for improved friction and wear. Performing LPC in a vacuum furnace results in clean parts with less distortion reducing post process finishing operations, and costs.
Surface Combustion is a leader in controlled atmosphere heat treating furnaces and atmosphere generators. Learn detailed information about heat treat atmospheres including, descriptions, compositions, generation methods, and applications. This is a fantastic resource for heat treat operators, metallurgists, and maintenance technicians. Contact Surface Combustion to discuss your specific requirement.
Gleason’s new 175GMS® nano Gear Metrology System is built for today’s unprecedented transmission noise challenges and tooth form quality requirements. 175GMS nano delivers sub-micron analysis of tooth surface roughness after polish grinding; applies Advanced Waviness Analysis tools to detect and mitigate critical noise behavior caused by hard-to-find tooth form irregularities.
Uncover the processes and furnaces used for the steel case hardening solutions. Ben Bernard from Surface® Combustion, Inc. describes these options and reveals the advantages and disadvantages of the various options.
Ferritic Nitrocarburizing (FNC) and Nitriding improve wear, corrosion, and fatigue properties by processing in furnaces at lower temperatures while minimizing distortion. Learn more from Ben Bernard at Surface® Combustion, Inc.
Solar Atmospheres provides low pressure carburizing (LPC) that significantly increases the surface hardness/strength of steel parts for improved friction and wear. Performing LPC in a vacuum furnace results in clean parts with less distortion reducing post process finishing operations, and costs.
Gleason’s new 300GMS nano Gear Metrology System is built for today’s unprecedented transmission noise challenges and tooth form quality requirements. Transmission noise challenges? Go nano.
A number of beneficial factors have made skiving an attractive process for the series production of gears.
In the newest edition of their customer magazine Evotion, Liebherr presents industry-qualified solutions for even niche challenges, bridging the divide between proven gear technologies and modern automation solutions, between traditional mechanical engineering and Industry 4.0.: read about the LHReportInfo, the new app for networked production and more.
Want to improve reliability, productivity and profitability in your manufacturing operations? Register for this free webinar to learn how Industry 4.0-based condition monitoring systems, such as OPTIME from Schaeffler, can prevent unplanned machine downtime. Experience cutting-edge technology that can monitor your balance of plant assets across entire manufacturing facilities – seamlessly, cost-effectively and completely automatically!
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