March/April 2025

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Technical Articles

The Role of In-Situ Techniques in Microstructure Optimization of Interstitially Alloyed Steels

Various in-situ methods can track realtime heat treatment response in bulk materials. This can aid material engineers in designing the most effective heat treatment procedures and processing methods. In-situ  methods such as thermogravimetry (TG), differential thermal analysis (DTA), and dilatometry, offer capabilities to examine heat treatment behavior in real time, giving insight into the thermochemical mechanisms and the thermal behavior of steel.

Decarbonization of the Iron and Steel Sector: Challenges and Opportunities

With government mandates to reduce greenhouse gas (GHG) emissions, decarbonizing the largest industrial emitters has become an essential research focus. The Environmental Protection Agency (EPA) reported that industrial point sources in the United States (U.S.) emitted 1.45 billion tons of carbon dioxide (CO2) in 2022, accounting for 23 percent of all domestic CO2 emissions for that year (Refs. 1,2). One of the largest contributors to industrial emissions is the iron and steel industry, which was responsible for 2.5 percent of total U.S. GHG emissions in 2023 (Ref. 3). Due to the large quantity of emissions available for capture from this industrial sector, iron/steel production facilities present an impactful opportunity for industrial decarbonization.

Feature Articles

Machine and Tool Concepts for Contract Manufacturing

The Swabian transmission and drive solutions manufacturer SPN Schwaben Präzision Fritz Hopf GmbH manufactures gearboxes, gears, and drive systems according to individual customer requirements.

The Digital Ecosystem with Ipsen

By understanding customers’ manufacturing and heat-treatment processes, Ipsen identifies pain points and develops IIoT and AI-driven solutions that improve operational efficiency.

Farewell to an Idea

Trade policy faces the end of stable, predictable global commerce—competing ideas are in a tug of war, and the tension between imagined futures and local reality is taut.

A New Process for Differential Gear Manufacturing

The manufacturing of differential gears went away from the Revacycle broaching process to forging more than 30 years ago. Today, where electric vehicles create a peak torque which are a multiple higher than in vehicles with internal combustion engines, the strength and the Noise Vibration Harshness (NVH) advantages of cut differential gears are revisited. The newly developed Coniflex Pro straight bevel gears combine several new features which make them stronger and quieter than past straight bevel gears and far superior to the forged version.

Tech Talk

The AGMA Fall Technical Meeting Process

AGMA’s Fall Technical Meeting (FTM) is the best place in the U.S. to share gear manufacturing research. If you want to write a paper and present, here is how it works.

Frontiers

The Outcome is Only as Interesting as the Process

The year has started strong for AGMA’s Emerging Technology activities, with some of the highest registration numbers to date. I’d like to highlight our March webinar, where we debuted the committee white paper “The Near Future of Mechanical Drive for Humanoid Robots” alongside a panel of experts who contributed to it.

Addendum

A Tale of Two Timeframes

Two weeks separated Senior Editor Matthew Jaster's trips between the Armington & Sims Machine Shop and Foundry and my first venture to the Consumer Electronics Show (CES) 2025. The juxtaposition was noteworthy, particularly the sights, sounds and intentions of each trip.

Product News

KISSsoft System Module Offers Load Spectrum Calculation

The KISSsoft System Module is a user-friendly tool also for load spectrum calculation designed for gearboxes. It incorporates nominal boundary conditions, variable forces on shafts, gear shifts, and hence changes in the power flow and operating mode variations. This complexity allows comprehensive calculations based on actual operating data, such as vehicle simulations or in situ measurements.

Ceratizit Releases UP2DATE Solutions for Intricate Milling and Micromachining

Ceratizit’s UP2DATE catalog is now available, showcasing the latest product developments and advancements for the cutting tool industry. Designed to help customers optimize machining performance, extend tool life, and maximize production efficiency, this edition features tooling solutions tailored to meet intricate milling and micromachining operations. Included in the spring 2025 UP2DATE edition are the MaxiMill – Slot-SNHX milling cutter, the MaxiMill – Tangent milling cutter, and the WTX – Micropilot micro drill. 

Star SU Offers New Louis Bélet Drill Line Dedicated to Stainless Steel

Star SU, Star Cutter Company’s marketing, sales and service affiliate, announces the availability of a new line of expert internal coolant drills from Louis Bélet, designed specifically for stainless steels. This drill line is suited for application in all fields where stainless steel is used, such as watchmaking, medical, aerospace, automotive, etc.

KUKA Adds KR IONTEC Ultra to Robotic Portfolio

The new KR Iontec ultra completes KUKA's portfolio in the payload range of 80 to 120 kg. With a reach of 2,300 to 2,700 mm, this compact and powerful robot offers maximum efficiency and flexibility in the modern production environment – for example in handling or spot welding with lightweight welding guns.

Mazak Highlights Ez Series at WMTS in Canada

The Mazak Ez Series comes to Canada for the Western Manufacturing Technology Show (WMTS) in Edmonton. In booth #1205, Mazak will feature its QT-Ez 12MSY Horizontal Turning Center with Multi-Tasking capability and the VC-Ez 20 Vertical Machining Center, both from the Kentucky-built series of machines that puts Mazak quality and reliability within reach for virtually any shop with productive, space-saving efficiency at an affordable price.

TCI Precision Metals Introduces Custom–Cut, Ready–to–Ship Blanks

TCI Precision Metals has introduced custom-cut, ready-to-ship blanks. Customers can now order custom-sized, pre-machined materials that ship fast and arrive ready to go directly from receiving to finish machining. 

Grob Systems Will Demonstrate Power Skiving Capabilities at Manufacturing Technology Series East

Grob Systems, Inc. will demonstrate power skiving capabilities as well as innovative fir tree mill finishing on its highly productive Grob G550T 5-axis mill-turn universal machining center at Manufacturing Technology Series East (formally known as EASTEC) Booth #1720 at Eastern States Exposition in West Springfield, MA from May 13-15 this year.  Attendees can see how Grob meets and exceeds precision manufacturing demands and Grob personnel will be on-hand to answer specific customer application questions.

L.S. Starrett Introduces Automated Inspection Technologies at Manufacturing Technology Series East

The L.S. Starrett Company will be featuring the automated inspection capabilities of its metrology and force measurement systems at Manufacturing Technology Series East (formally known as EASTEC) Booth #3244 at Eastern States Exposition in West Springfield, MA from May 13-15 this year. 

Industry News

Index Corporation Announces Reorganization and Team Additions

Index Corporation has announced that Michael Huggett will succeed Cris Taylor as the company’s President & CEO. Mr. Huggett will assume leadership of the company during a transition period in April 2025, concluding with Mr. Taylor’s retirement at the end of that month. Index has also announced a restructuring of its sales team that includes the addition of three new members and reorganization of its territories. Bryan Young has joined the company as National Sales Manager, while John Kemezis and Jason Shorette have joined as Regional Sales Representatives.

Gleason Celebrates 160th Anniversary

This year marks an important milestone as Gleason Corporation celebrates its 160th anniversary. Founded in 1865 by William Gleason, the company has transformed from a small workshop to a global leader in gear technology, offering comprehensive solutions that encompass design software, manufacturing and metrology equipment, tooling, aftermarket services, and an extensive training program.

Ipsen USA Announces Management Changes in Customer Service Team

Ipsen is pleased to announce the promotion of Evan Hundley to retrofits manager and the appointment of Lu Chouraki as field service manager.

AFC-Holcroft Announces COO Retirement

Ron Waligora, chief operating officer for AFC-Holcroft, with a heavy and happy heart has announced his retirement date of May 4, 2025.

Liebherr Launches New Parts Shop

With the launch of the new Parts Shop, which will replace the ten existing shops, Liebherr is standardizing the extensive range of spare parts. From March 10, 2025, the Parts Shop is pooling together the entire range from all product segments, including earthmoving, material handling technology, deep foundation, maritime cranes, mobile and crawler cranes, tower cranes, concrete technology, gear technology, automation systems, mining and components, in one central location.

ALD Vacuum Technologies Develops Plant Concept for Daido Steel

Daido Steel Co. Ltd. is making an important contribution to the development of tomorrow’s society and is therefore increasing its production capacity for high-quality stainless-steel production at its Chita site in Japan. ALD Vacuum Technologies was tasked to develop a plant concept specifically tailored to the needs of Daido Steel so that the best materials for the semiconductor industry can be produced.

KISSsoft 2025 Available in April

The new KISSsoft Release brings innovations and enhancements for results visualization, allowing you to design even more efficiently, precisely, and productively. Within Gleason’s strategy "Design– Manufacturing – Measure", KISSsoft continues to add functions for simulating cylindrical gear manufacturing. After all, you target a gear design combining the highest strength with low manufacturing costs. KISSsoft offers a variety of rating procedures. Additionally, bearing ratings methods according to Timken have been added.

United Grinding’s Stolmar Elected to AMT Board of Directors

Markus Stolmar, president and CEO of United Grinding North America Inc., a subsidiary of the United Grinding Group, was recently elected to the Association for Manufacturing Technology (AMT) board of directors. AMT represents U.S.-based providers of manufacturing technology, speeding the pace of innovation, increasing global competitiveness and developing the industry’s advanced workforce of tomorrow.