Star Cutter Offers Advanced FLX Machine with NUM CNC Control System
Star Cutter Company launched the FLX machine in 2024, powered by NUM’s advanced FlexiumPro CNC control system with NUMROTO software to easily program all kinds of different tools. This significant advancement underscores Star Cutter’s commitment to delivering cutting-edge solutions for high-volume tool manufacturers, providing an enhanced platform for automated, high-precision manufacturing.
The decision to transition to NUM’s FlexiumPro CNC control system was driven by Star Cutter's dedication to innovation and operational efficiency. The FLX machine represents a complete redesign from previous models, making this the ideal moment to adopt NUM’s latest FlexiumPro CNC system along with NUM DrivePro servo amplifiers.
One of the standout features of the new FlexiumPro system is its seamless integration with existing technologies. Star Cutter re-used much of the logic and custom programming developed for earlier generations of NUM systems, significantly reducing engineering effort during the transition.
Among the FlexiumPro’s innovations is a modernized EtherCAT communication interface that reduces power consumption and shrinks the electrical panel footprint. The system’s cutting-edge single-cable motors allow for easier maintenance, while its system-on-chip (SoC) technology has increased CNC computing power by tenfold. The FLX machine’s B and C axes are driven by NUM’s TMX series hollow shaft torque motors, ideal for tool grinding applications, which demand very smooth and accurate rotation, especially at low speeds.
The FLX machine is designed with automation and wheel change enhancements, making it ideal for high-volume toolmaking customers. One of the most notable improvements is a 30 percent reduction in wheel change time, thanks to a redesigned wheel magazine area and increased system processing power.
Star Cutter has also integrated robotics to handle both wheel and tool changes, offering up to 15-wheel pack locations and 1,200 tools, which significantly extends automated production runs. This makes the FLX a game-changer for catalog-standard carbide tooling manufacturers.
