Dana Corp. is developing a process that carburizes a straight bevel gear to a carbon content of 0.8% in 60 fewer minutes than atmosphere carburizing did with an identical straight bevel.
Heat treating and quenching are arguably the most critical operations in the manufacture of gears. This article examines causes of distortion in heat treating and quenching.
High demands for cost-effectiveness and improved product quality can be achieved via a new low pressure
carburizing process with high pressure gas quenching. Up to 50% of the heat treatment time can be saved. Furthermore, the distortion of the gear parts could be reduced because of gas quenching, and grinding costs could be saved. This article gives an overview of the principles of the process technology and the required furnace technology. Also, some examples of practical applications
are presented.
Gear designs are evolving at an ever accelerating rate, and gear manufacturers need to better understand
how the choice of materials and heat treating methods can optimize mechanical properties, balance overall cost and extend service life.