Chamfering and deburring of
cylindrical gears does not get
much love from manufacturers.
The process is seen as a necessary evil
since it is adding cost without adding
value. However, there are good reasons
for not underrating this important auxiliary
process. Chamfering and deburring
takes care of several issues which
may come up during the manufacture of
quality gears.
Broaching is a machining technique commonly used to cut gear teeth or cam profiles for the high volume manufacture of power transmission parts used in vehicles (Refs. 1–2). This article shows how the right gear blank material can make all the difference if you want to get more parts out of each tool.
While designing gear and spline teeth, the root fillet area and the corresponding maximum tensile stress are primary design considerations for the gear designer. Root fillet tensile stress may be calculated using macro-geometry values such as module,
minor diameter, effective fillet radius, face width, etc.