Chamfering and deburring of
cylindrical gears does not get
much love from manufacturers.
The process is seen as a necessary evil
since it is adding cost without adding
value. However, there are good reasons
for not underrating this important auxiliary
process. Chamfering and deburring
takes care of several issues which
may come up during the manufacture of
quality gears.
Plastic gears are everywhere
today - throughout your car, at
the oceans' lowest depths, in deep
space. The question, when is a
metal gear a candidate for plastic
conversion, can be addressed in
three words, i.e. what's the application?
Many years ago, when asked how the
five-meter gear was checked, the quality manager responded, “When they’re that big, they’re never bad!” That may have been the attitude and practice in the past, but it no longer serves the manufacturer nor the customer. Requirements have been evolving steadily, requiring gears to
perform better and last longer.