Since I have had the privilege of visiting numerous gear plants and research centers in the U.S., as well as 170 in 33 countries, and I closely watch the progression of technology, I wanted to share my observations about some technological advancements. For the purpose of this article, I will focus on three key areas: Robotics, Machine Tools, and Heat Treating.

I fly out west to Los Angeles later this month. It will mark the fourth time AGMA will provide a curated tour on the RAPID+TCT show floor. Each year brings more clarity on developed technologies, I am always looking for one or two tweaks that move the needle on the next possibility for additive manufacturing to impact traditional manufacturing processes. Are we looking for mass-produced 3D metal gears? The short answer is: no. But we are always watching indicators that may change that answer.

Continuing a global relationship that spans more than 20 years, eight-year KUKA Strategic Partner ENGEL, a leader in plastic injection molding machines, technologies, and turnkey solutions, has become a KUKA Robotics System Partner. In its new relationship with KUKA, ENGEL will not only continue to incorporate KUKA robots as standard components in its injection molding solutions but also integrate and retrofit KUKA robotic products into existing plastic injection molding machines and systems.

Congratulations Gear Technology on your 40th Anniversary! This magazine has been publishing emerging technology in gearing before we used the term, “emerging.” I constantly search past issues to get information on topics we are discussing in committees. From skiving to electric drive development, and lubrication to the beginnings of strain wave gear technology, I have found great information for the work that we are doing today. Thank you!

Gear backlash refers to the clearance, or play, between the teeth of gears in a mechanical transmission system. Gear designers have strived to minimize gearing systems’ backlash due to the impact on precision, efficiency, noise, vibrations, wear, motion control, system complexity, and safety. Their significance varies depending on the applications, but designers need to carefully consider these factors when developing robotics systems to ensure they meet the desired performance and safety standards.

Southern Gear has equipped two Doosan CNC Horizontal Turning Centers with advanced RoboJob Turn-Assist robots, thus reducing workpiece load/unload times by 50 percent and allowing skilled machine operators to perform many other tasks.

PBC Linear (Pacific Bearing Company), a global leader in linear motion solutions, is pleased to announce that it will demonstrate deeper CNC integration for its Applied Cobotics Cobot Feeder at FABTECH 2023, in the Universal Robots (UR) Booth #B17063 in Chicago, September 11-14.

ECM USA has partnered with the prominent global manufacturer, SEW-EURODRIVE, to commission a modular NANO vacuum furnace system completely integrated with advanced automation for their Lyman, South Carolina facility.

Recognizing the role robotics plays in adding efficiency and lowering production costs for manufacturers of all types and sizes, Suhner continues to expand its robotics offering. The fully electric EFC-02 delivers precise, constant force throughout robotic grinding, sanding and deburring processes—resulting in superior, consistent surface quality. 

State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our seventh installment online is an interview with Kika Young, president, and Jared Lyford, director of manufacturing operations at Forest City Gear (FCG).