There are a number of companies
working to change the way broaching is perceived, and over the past 10 years, they’ve incorporated significant
technological changes to make the process more flexible, productive
and accurate.
In this article, the authors calculated the numerical coordinates on the tooth surfaces of spiral bevel gears and then modeled the tooth profiles using a 3-D CAD system. They then manufactured the
large-sized spiral bevel gears based on a CAM process using multi-axis control and multi-tasking machine tooling. The
real tooth surfaces were measured using a coordinate measuring machine and the tooth flank form errors were detected
using the measured coordinates. Moreover, the gears were meshed with each other and the tooth contact patterns were investigated. As a result, the validity of this manufacturing method was confirmed.
It is said that “The squeaky wheel
gets the grease.” Ok, but what about gear noise? We talked to three experts with
considerable knowledge and experience
in this area.
Design innovation, superior engineering properties, high
end-market visibility and sustainability distinguish the winners
of the 2011 Design Excellence awards, the annual powder metallurgy (PM) design competition sponsored by the Metal Powder Industries Federation.