Natural resources—minerals, coal, oil, agricultural products, etc.—are the
blessings that Mother Earth confers upon the nations of the world. But it takes unnaturally large gears to extract them.
When gears are case-hardened, it is known that some growth and redistribution of stresses that result in geometric distortion will occur. Aerospace gears require post case-hardening grinding of the gear teeth to achieve necessary accuracy. Tempering of the case-hardened surface, commonly known as grinding burn, occurs in the manufacturing
process when control of the heat generation at the surface is lost.
This paper will present data from both laboratory and field testing demonstrating that superfinished components exhibit lower friction, operating temperature, wear and/
or higher horsepower, all of which translate directly into increased fuel economy.
Non-uniform gear wear changes gear topology and affects the noise performance of a hypoid gear set. The
aggregate results under certain vehicle driving conditions could potentially result in unacceptable vehicle noise performance in a short period of time. This paper presents the effects of gear surface parameters on gear wear and the measurement/testing methods used to quantify the flank wear in laboratory tests.
This presentation is an expansion of a previous study (Ref.1) by the authors
on lapping effects on surface finish and transmission errors. It documents
the effects of the superfinishing process on hypoid gears, surface finish and transmission errors.
This paper intends to determine the load-carrying capacity of thermally damaged parts under rolling stress. Since inspection using real gears is problematic, rollers are chosen as an acceptable substitute. The examined scope of thermal damage from hard finishing extends from undamaged, best-case parts to a rehardening zone as the worst case. Also, two degrees of a tempered zone have been examined.