The winners in the 2024 Powder Metallurgy (PM) Design Excellence Awards competition, sponsored by the Metal Powder Industries Federation (MPIF), demonstrate outstanding examples of PM’s diversity and ability to meet critical requirements. From electric vehicles to medical implants, once again, parts fabricators have demonstrated PM’s versatility and unique ability to challenge competing technologies. These award-winning components use PM’s flexibility to push forward new concepts and process controls to demonstrate the inexhaustible range of PM’s capabilities.
Capstan Atlantic, located in Wrentham, Massachusetts, produces powder metal gears, sprockets and complex structural
components. The company has provided unique powder metal products in a variety of industries including automotive, business machines, appliances, lawn and garden equipment
and recreational vehicles.
Design innovation, superior engineering properties, high
end-market visibility and sustainability distinguish the winners
of the 2011 Design Excellence awards, the annual powder metallurgy (PM) design competition sponsored by the Metal Powder Industries Federation.
The implementation of powder metal (PM)components in automotive applications increases continuously, in particular for more highly loaded gear components like synchromesh mechanisms. Porosity and frequently inadequate material properties of PM materials currently rule out PM for automobile gears that are subject to high loads. By increasing the density of the sintered gears, the mechanical properties are improved. New and optimized materials designed to allow the production of high-density PM gears by single sintering may change the situation in the future.
Powder metallurgy (P/M) is a precision metal forming technology for the manufacture of parts to net or near-net shape, and it is particularly well-suited to the production of gears. Spur, bevel and helical gears all may be made by made by powder metallurgy processing.