This investigation reviews calculations using ISO/TS 6336-22 Method A and Method B, comparing the calculations against field results. Extensive reviews were made of geometry, surface roughness, load conditions, and lubricant conditions to best understand the influences of micropitting on each example and the applicability of the calculations to the results.
An overview of the incubation, nucleation
and growth, and morphology of this
common failure mode, along with the
appropriate terminology to describe it.
AGMA is happy to announce the publication of two new documents: AGMA 925-B22, Effect of Tribology and Lubrication on Gear Surface Distress, written by a subcommittee of the AGMA Helical Gear Rating Committee, and, AGMA 943-A22, Tolerances for Spur and Helical Racks, written by the AGMA Gear Accuracy Committee.
There exists an ongoing, urgent need for a rating method to assess micropitting risk, as AGMA considers it a "a very significant failure mode for rolling element bearings and gear teeth - especially in gearbox applications such as wind turbines."
Helical gear teeth are affected by cratering wear — particularly in the regions of low oil film thicknesses,
high flank pressures and high sliding speeds. The greatest wear occurs on the pinion — in the area of
negative specific sliding. Here the tooth tip radius of the driven gear makes contact with the flank of the
driving gear with maximum sliding speed and pressure.
The focus of the following presentation is two-fold: 1) on tests of new geometric variants; and 2) on to-date, non-investigated operating (environmental) conditions. By variation of non-investigated eometric parameters and operation conditions the understanding of micropitting formation is improved. Thereby it is essential to ensure existent calculation methods and match them to results of the comparison between large gearbox tests and standard gearbox test runs to allow a safe forecast of wear due to micropitting in the future.
Understanding the morphology of micropitting is critical in determining the root cause of failure. Examples of micropitting in gears and rolling-element bearings are presented to illustrate morphological variations that can occur in practice.