Recently, a new type of hob with carbide inserts has been introduced, providing higher cutting speeds, longer tool life and higher feed rates when compared to re-grindable, high-speed steel hobs. But with this kind of hob, new challenges occur due to positional errors of the cutting edges when mounted on the tool. These errors lead to manufacturing errors on the gear teeth which must be controlled. In this paper, the tooth quality of a gear manufactured by hobs with different quality classes is analyzed using a simulation model in combination with Monte Carlo methods.
Might some of you may be tempted to skip IMTS this year? Business is just so-so. You can’t afford to be away from the shop. It will be a waste of time because you don’t have the budget for new machine tools or new technology anyway. You’ve cut back on travel expenses. It’s your wife’s birthday...