Once upon a time there was a computer. This computer served as a conduit to waste a great deal of time through social networking and online video
games. Still, there was always potential to turn these rather sedentary activities into something
more positive and useful to mankind. Siemens may have stumbled upon such a concept.
Faithful Addendum readers are accustomed to finding upbeat, whimsical and oddball stories about gears in this
space. What follows is not about gears, exactly. Rather, it is, as opposed to the usual bleak news about America losing its manufacturing mojo—a look at a positive, hopeful development in that regard.
Induction hardening is widely used in both the automotive and aerospace gear industries to minimize heat treat distortion and obtain favorable compressive residual stresses for improved fatigue performance. The heating process during induction hardening has a significant effect on the quality of the heat-treated parts. However, the quenching process often receives less attention even though it is equally important.
Bringing new or improved products to
market sooner has long been proven profitable for companies. One way to help shorten the time-to-market is to accelerate validation testing. That is, shorten the test time required to validate a new or improved product.
Over the past several months, many gear manufacturers and industry suppliers have been telling me how busy they
are. Their backlogs are the largest in history, their sales the highest they’ve been in many years. They’ve invested in new capabilities, new machinery and people.
In the August 2008 issue of Gear Technology, we ran a story (“Gearbox
Speed Reducer Helps Fan Technology for ‘Greener” Jet Fuel Efficiency’) on the
then ongoing, extremely challenging and protracted development of Pratt
& Whitney’s geared turbofan (GTF) jet engine.