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Shaper Cutters

INDUSTRY NEWS | 2023-03-22

Capital Tool Industries Expands Global Reach with the Acquisition of Mico Tools

Capital Tool Industries (CTI), a leading gear-cutting tool manufacturer in India is pleased to announce the acquisition of long-established gear tool manufacturer Mico Tools (Mishalle NV) in Belgium. The acquisition extends the CTI footprint in Europe and expands its Gear Cutting Tools product line, especially the Power Skiving Cutters.

INDUSTRY NEWS | 2022-08-17

Sandvik Coromant Wins Best Plant Award

Sandvik Coromant, has earned the 2022 IndustryWeek Best Plants Award for its Westminster, South Carolina, production site. The award is given to North American manufacturing plants that lead their industries in outstanding operational excellence, customer service and employee engagement.

INDUSTRY NEWS | 2022-06-30

Nidec Machine Tool Develops Gear Shaping Machine for High-Precision Small-Module Gears Used in Robots

Nidec Machine Tool Corporation recently developed the "SE25FR Plus," a gear shaping machine dedicated to making high-precision small-module gears used in robots. The company simultaneously developed a small-module cutting tool specifically for the new gear shaping machine. By providing this dual support in high-precision gear cutting machines and cutting tools from a single source, Nidec Machine Tool responds to the need for reduction gears of increasingly higher precision in the expanding global robot market.

INDUSTRY NEWS | 2022-05-17

Sandvik Coromant appoints two new members to its management team

Sandvik Coromant has appointed two new members to its management group. Michael Eneberg began his new role as vice president and head of global sales on May 1, 2022, while Nicolas Dellachiesa will join as head of merger and acquisitions (M&A) in June. Reporting to Sandvik Coromant President, Helen Blomqvist, both Eneberg and Dellachiesa will play vital roles in driving the company’s global growth forward.

INDUSTRY NEWS | 2022-05-16

Seco Supports Medical Innovation With Virtual Event and Exclusive Content

Seco and its technical partners will host the company’s second Medical Inspiration Through Innovation (ITI) virtual event on Wednesday, May 18, 2022, in German and on Wednesday, June 22, 2022, in English and Mandarin. 

INDUSTRY NEWS | 2021-04-26

ANCA Provides Complete Skiving Cutter Solution for EV Transmissions

ANCA's TX and MX machines offer skiving cutter sharpening

GEAR TALK WITH CHUCK | 2020-08-01

IMTS Future Tech

The Digital Manufacturing Revolution Evolves in 2020 IMTS will offer two comprehensive digital programs, IMTS Network and IMTS Sp...

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GEAR TALK WITH CHUCK | 2018-06-21

Gear Materials: More Inside Heat Treating Trivia

In our last bl...
GEAR TALK WITH CHUCK | 2017-12-06

The Future of Books

Moving required getting rid of lots of books. My much better half is also a reader and we made about a dozen trips to the resale shop to put our su...
FEATURE ARTICLES | 2017-05-01

Upgrading Your Toolbox

Manufacturers focus on tool design, materials, coating, machine tool options and cutting parameters.
GEAR TALK WITH CHUCK | 2017-02-16

Lowering That Overhead, Part II

How many of you have any idea what your company spends on perishable tooling? Working for small companies with tight wad owners perhaps made me mor...
GEAR TALK WITH CHUCK | 2017-01-03

Reflections on a Blog

This posting is the start of our fourth year of blogging on the gear industry. When the idea was first presented to me I did not have a firm idea o...
GEAR TALK WITH CHUCK | 2014-10-30

Moving the Goal Posts

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ASK THE EXPERT | 2014-08-01

Importance of Contact Pattern in Assembly of Bevel vs Cylindrical Gears

Why is there so much emphasis on the tooth contact pattern for bevel gears in the assembled condition and not so for cylindrical gears, etc?
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GEAR TALK WITH CHUCK | 2014-04-22

Different Consequences

[starbox] In the most recent issue of Gear Technology, the Publisher’s Page recounts the inaugural issue’s coverage of “transformative ...
GEAR TALK WITH CHUCK | 2014-01-17

Gear Training Then and Now

[starbox] Blogging about gear training brings to mind the widely attended Illinois Tool Works Gear School that Bob Moderow operated on behalf of h...
PRODUCT NEWS | 2013-01-01

Product News

The complete Product News section from the January/February 2013 issue of Gear Technology.
TECHNICAL ARTICLES | 2012-06-01

Runout, Helix Accuracy and Shaper Cutters

Our experts discuss runout and helix accuracy, as well as the maximum number of teeth in a shaper cutter.
FEATURE ARTICLES | 2011-01-01

Big Gears Better and Faster

Indexable carbide insert cutting tools for gears are nothing new. But big gears have recently become a very big business. The result is that there's been a renewed interest in carbide insert cutting tools.
PRODUCT NEWS | 2007-11-01

Dontyne Debuts GATES Software

Dontyne Systems, a U.K. company founded by Michael Fish and David Palmer, recently unveiled a new software program for its Gear Production Suite.
PUBLISHER'S PAGE | 2006-03-01

The Premise and the Promise

Gear Technology was founded 22 years ago on a very simple principle: to provide the best possible educational articles and information for the gear industry.
TECHNICAL ARTICLES | 1996-07-01

Design Implications for Shaper Cutters

A gear shaper cutter is actually a gear with relieved cutting edges and increased addendum for providing clearance in the root of the gear being cut. The maximum outside diameter of such a cutter is limited to the diameter at which the teeth become pointed. The minimum diameter occurs when the outside diameter of the cutter and the base circle are the same. Those theoretical extremes, coupled with the side clearance, which is normally 2 degrees for coarse pitch cutters an d1.5 degrees for cutters approximately 24-pitch and finer, will determine the theoretical face width of a cutter.
TECHNICAL ARTICLES | 1996-01-01

Avoiding Interference In Shaper-Cut Gears

In the process of developing gear trains, it occasionally occurs that the tip of one gear will drag in the fillet of the mating gear. The first reaction may be to assume that the outside diameter of the gear is too large. This article is intended to show that although the gear dimensions follow AGMA guidelines, if the gear is cut with a shaper, the cutting process may not provide sufficient relief in the fillet area and be the cause of the interference.
TECHNICAL ARTICLES | 1995-07-01

New Concepts in CNC Gear Shaping

In today's economy, when purchasing a new state-of-the-art gear shaper means a significant capital investment, common sense alone dictates that you develop strategies to get the most for your money. One of the best ways to do this is to take advantage of the sophistication of the machine to make it more than just a single-purpose tool.
TECHNICAL ARTICLES | 1994-01-01

Innovative CNC Gear Shaping

The Shaping Process - A Quick Review of the Working Principle. In the shaping process, cutter and workpiece represent a drive with parallel axes rotating in mesh (generating motion) according to the number of teeth in both cutter and workpiece (Fig. 1), while the cutter reciprocates for the metal removal action (cutting motion).
TECHNICAL ARTICLES | 1993-01-01

New Cutting Tool Developments in Gear Shaping Technology

The advent of CNC technology as applied to gear shaping machines has, in the last 10 years, led to an astonishing improvement in both productivity and quality. As is usual when developments such as this take place, the technology of the machine tool suddenly jumps ahead of that of the cutting tool, and the machine is then capable of producing faster than the cutting tool can withstand.
TECHNICAL ARTICLES | 1990-05-01

Shaper Cutters - Design & Application - Part 2

Cutter Sharpening Cutter sharpening is very important both during manufacturing and subsequently in resharpening after dulling. Not only does this process affect cutter "over cutting edge" quality and the quality of the part cut, but it can also affect the manner in which chip flow takes place on the cutter face if the surface finished is too rough or rippled.
TECHNICAL ARTICLES | 1990-03-01

Shaper Cutters-Design & Applications Part 1

Gear shaping is one of the most popular production choices in gear manufacturing. While the gear shaping process is really the most versatile of all the gear manufacturing methods and can cut a wide variety of gears, certain types of gears can only be cut by this process. These are gears closely adjacent to shoulders; gears adjacent to other gears, such as on countershafts; internal gears, either open or blind ended; crown or face gears; herringbone gears of the solid configuration of with a small center groove; rack; parts with filled-in spaces or teeth, such as are used in some clutches.
TECHNICAL ARTICLES | 1987-11-01

Computer Aided Design for Gear Shaper Cutters

Computer programs have been developed to completely design spur and helical gear shaper cutters starting from the specifications of the gear to be cut and the type of gear shaper to be used. The programs generate the working drawing of the cutter and, through the use of a precision plotter, generate enlarge scaled layouts of the gear as produced by the cutter and any other layouts needed for its manufacture.
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