Chuck Schultz is a licensed engineer, Gear Technology Technical Editor, and Chief Engineer for Beyta Gear Service. He has written the "Gear Talk with Chuck" blog for Gear Technology since 2014.
From reports I have gotten, 2016 is proving to be a challenging year for the gear industry. Traditional markets such as mineral extraction and gas/oil extraction are in a down cycle and the counter balancing renewable energy sector is not robust. While some think the recent election will herald the return to “normal pricing” for commodities, it might take months before the full effects are shown.
Sales departments are busy evaluating opportunities in new markets. There are already entrenched competitors in those sectors and they are not going to give up that business without a fight. New suppliers may underestimate the degree of difficulty in some parts. Or, they may also bring new technology to bear that will give them a competitive advantage.
The traditional industrial engineering methods for cost reduction still work:
Combining like operations: can you cut teeth in your CNC lathe?
Eliminate operations: can you reduce manual deburring with better tools?
Reduce material cost: are alternate materials available?
Lower outside costs: should you bring processes in-house?
Reduce scrap: can repairs or better tooling improve quality?
Reduce waste: can packaging be reduced or eliminated?
Our advertisers displayed some impressive technology at the International Manufacturing Technology Show recently. Perhaps you were distracted while IMTS was going on and should review these breakthroughs in our online archives. Not every improvement requires a multi-million-dollar investment or years to implement.
Why not reach out to your vendors and potential suppliers for help in converting inquiries into orders? They want your business to grow so they can grow with you. Get some different viewpoints into your quoting process so you minimize the pitfalls of new projects.
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