The research presented here is part of an ongoing (six years to date) project of the Cluster of Excellence (CoE). CoE is a faculty-wide group of researchers from RWTH Aachen University in Aachen (North Rhine-Westphalia). This presentation is a result of the group’s examination of "integrative production technology for high-wage countries," in which a shaft for a dual-clutch gearbox is developed.
In this article, the authors calculated the numerical coordinates on the tooth surfaces of spiral bevel gears and then modeled the tooth profiles using a 3-D CAD system. They then manufactured the
large-sized spiral bevel gears based on a CAM process using multi-axis control and multi-tasking machine tooling. The
real tooth surfaces were measured using a coordinate measuring machine and the tooth flank form errors were detected
using the measured coordinates. Moreover, the gears were meshed with each other and the tooth contact patterns were investigated. As a result, the validity of this manufacturing method was confirmed.
Design innovation, superior engineering properties, high
end-market visibility and sustainability distinguish the winners
of the 2011 Design Excellence awards, the annual powder metallurgy (PM) design competition sponsored by the Metal Powder Industries Federation.
Gears with an asymmetric involute gear tooth form were analyzed to determine their bending and contact stresses
relative to symmetric involute gear tooth designs, which are representative of helicopter main-drive gears.