Vibration

GEAR TALK WITH CHUCK | 2019-09-10

Patience in a World of Overnight Delivery

A consultant gets used to receiving emergency calls. Typically they are requests for help in getting a wayward project back on track or to fill in ...

GEAR TALK WITH CHUCK | 2019-07-05

Gear Origins: Graham Penning

For the last few years I have delivered a gear foundation course to both young and experienced engineers wanting to understand gear technology, and...

TECHNICAL ARTICLES | 2019-03-01

Experimental Study on the Pitting Detection Capabilities for Spur Gears Using Acoustic Emission and Vibration Analysis Methods

An experimental investigation on spur gears to characterize pitting degradation process using monitoring features.

INDUSTRY NEWS | 2018-12-06

Kennametal Develops Vibration-Free Boring System

Kennametal has developed a new boring system that boasts an effective anti-chatter mechanism, and also offers an extensive range of index...

INDUSTRY NEWS | 2018-09-05

Hainbuch Taps Hänel for Mandrel Prototype Test

Hard work and first-class teamwork between the gear factory Hänel and Hainbuch has paid off. The new mandrel Mando G211 for gear manufacturers, sui...

GEAR TALK WITH CHUCK | 2018-03-20

Minimal Worm Expertise

Worm gearing has long been a big part of the mechanical world. If you work in the gear trade, “civilians” will rightly expect you to know things ab...

GEAR TALK WITH CHUCK | 2017-11-30

Still Pumped About Herringbones

I rambled on about herringbone gear in my last posting but still have more to share on these once commonplace gears. Today we’ll cover the use of c...

GEAR TALK WITH CHUCK | 2017-02-14

Faster is Not Always Better

That old “Overhead” article reminded me of what a shock it was when we first moved into cellular manufacturing. After years of investigating ways t...

PUBLISHER'S PAGE | 2016-11-01

Our Next Leader

No, not that president! I mean Matt Croson, the new president of the American Gear Manufacturers Association, who started in June and has been busy getting to know the gear industry and AGMA's members.

TECHNICAL ARTICLES | 2016-11-01

The Role of Natural Frequencies in Grinding Systems Vibration

Excessive machine tool vibration during a precision grinding operation can result in poor workpiece quality in the form of chatter, rough finishes, burn, etc. One possible reason for excessive vibration is directly associated with the relationship between natural frequencies of a machine tool system and the operating speed of the grinding wheel spindle.

FEATURE ARTICLES | 2016-08-01

IMTS 2016 Booth Previews

Comprehensive descriptions of what you will find in the booths of many leading gear industry suppliers at IMTS 2016.

INDUSTRY NEWS | 2016-03-31

Emuge FPC Mill-Drill Chucks Deliver Rigidity, Vibration Dampening and Machining Speed

Emuge Corp., in partnership with Albrecht Precision Chucks, has introduced high precision/performance Emuge FPC Mill/Drill Chucks that pr...

GEAR TALK WITH CHUCK | 2016-02-11

The World before Wikipedia and Google

I have a lot of books. Like old friends, they sit on shelves and in boxes waiting for me to need them. It has been pointed out to me that books are...

FEATURE ARTICLES | 2015-11-01

Buyers Guide

The 2015 Gear Technology Buyers Guide was compiled to provide you with a handy resource containing the contact information for significant suppliers of machinery, tooling, supplies and services used in gear manufacturing.

GEAR TALK WITH CHUCK | 2015-09-24

Representing Our Trade

Ever get random gear questions thrown your way? As a rather public “gear guy” I am used to questions coming in via e-mail and try to answer promptl...

PUBLISHER'S PAGE | 2015-06-01

Good Morning, Class

Since we began publishing in 1984, Gear Technology's mission has been to educate our readers. For 31 years, we've shown you the basics of gear manufacturing as well as the cutting edge. We take our educational mission quite seriously, and we go through steps that most publishers don't have time for or wouldn't consider.

GEAR TALK WITH CHUCK | 2015-05-21

Applied Science, Part Two

My previous posting on engineering vs. science reminded me of a professor who insisted “real engineers” had to be able to reason things back to “fi...

PRODUCT NEWS | 2014-03-01

Product News

The complete product news section from the March/April 2014 issue, featuring quick-change spline rolling racks from U.S. Gear Tools.

FEATURE ARTICLES | 2013-09-01

Exhibitors Confidential

Gear Expo 2013 product preview features a look at many of the key booths you won't want to miss.

TECHNICAL ARTICLES | 2012-10-01

Differential Gears

What are the manufacturing methods used to make bevel gears used in automotive differentials?

TECHNICAL ARTICLES | 2011-10-01

Comparison of Test Rig and Field Measurement Results on Gearboxes for Wind Turbines

This article describes some of the most important tests for prototypes conducted at Winergy AG during the product development process. It will demonstrate that the measurement results on the test rig for load distribution are in accordance with the turbine measurements.

TECHNICAL ARTICLES | 2010-11-01

Gear Fault Detection Effectiveness as Applied to Tooth Surface Pitting Fatigue Damage

A study was performed to evaluate fault detection effectiveness as applied to gear-tooth pitting-fatigue damage. Vibration and oil-debris monitoring (ODM) data were gathered from 24 sets of spur pinion and face gears run during a previous endurance evaluation study.

EVENTS | 2010-11-01

Technically Speaking, a Huge Success

A recap of the AGMA 2010 Fall Technical Meeting.

TECHNICAL ARTICLES | 2006-01-01

Investigation of the Noise and Vibration of Planetary Gear Drives

With the aim of reducing the operating noise and vibration of planetary gear sets used in automatic transmissions, a meshing phase difference was applied to the planet gears that mesh with the sun and ring gears.

ADDENDUM | 2005-03-01

Gear Tattoos

Imagine a shop supervisor with a three-gear drivetrain tattooed on his bicep or a saleswoman with a tiny spur gear silhouetted just above her ankle.

TECHNICAL ARTICLES | 2002-09-01

Direct Gear Design for Spur and Helical Involute Gears

Modern gear design is generally based on standard tools. This makes gear design quite simple (almost like selecting fasteners), economical, and available for everyone, reducing tooling expenses and inventory. At the same time, it is well known that universal standard tools provide gears with less than optimum performance and - in some cases - do not allow for finding acceptable gear solutions. Application specifies, including low noise and vibration, high density of power transmission (lighter weight, smaller size) and others, require gears with nonstandard parameters. That's why, for example, aviation gear transmissions use tool profiles with custom proportions, such as pressure angle, addendum, and whole depth. The following considerations make application of nonstandard gears suitable and cost-efficient:

FEATURE ARTICLES | 2000-01-01

Gear Manufacturing Past, Present & Future

Roughly 100 years ago, Cornelius J. Brosnan of Springfield, Massachusetts, invented and received the first U.S. patent for a paper clip. At about the same time, his fellow inventors were coming up with such marvels as the zipper, the safety razor and the typewriter.

TECHNICAL ARTICLES | 2000-01-01

Low Vibration Design on A Helical Gear Pair

Helical gear pairs with narrow face width can be theoretically classified into three categories over the contact ration domain whose abscissa is the transverse contact ration and whose ordinate is the overlap contact ratio. There is a direct relation between vibration magnitude and shaft parallelism deviation. To clarify the effect of the tooth deviation types on the vibration behavior of helical gear pairs, performance diagrams on vibration are introduced. the acceleration levels of gear pairs are shown by contour lines on the contact ratio domain. Finally, the performance of gears with bias-in and bias-out modifications is discussed considering the effect of the shaft parallelism deviation with use of the developed simulator on a helical gear unit. It becomes clear that there is an asymmetrical feature on the relation between the vibration magnitude of a gear pair and the direction of each deviation.

TECHNICAL ARTICLES | 1998-09-01

Comparing Standards

One of the best ways to learn the ISO 6336 gear rating system is to recalculate the capacity of a few existing designs and to compare the ISO 6336 calculated capacity to your experience with those designs and to other rating methods. For these articles, I'll assume that you have a copy of ISO 6336, you have chosen a design for which you have manufacturing drawings and an existing gear capacity calculation according to AGMA 2001 or another method. I'll also assume that you have converted dimensions, loads, etc. into the SI system of measurement.

PUBLISHER'S PAGE | 1997-09-01

Looking to The Future

Economic times are good right now in America and in the gear industry. We're in the seventh year of an up cycle. The tough shake-outs of the 1980s and early 90s are over. Orders are up. Backlogs are at comfortable levels. We're looking at what promises to be the biggest, most successful trade show in the industry's history coming up in Detroit in October. The most pressing question on the immediate horizon seems to be "How long can the good times go on?"

TECHNICAL ARTICLES | 1991-05-01

The Lubrication of Gears - Part II

What follows is Part 2 of a three-part article covering the principles of gear lubrication. Part 2 gives an equation for calculating the lubricant film thickness, which determines whether the gears operate in the boundary, elastohydrodynamic, or full-film lubrication regime. An equation for Blok's flash temperature, which is used for predicting the risk of scuffing, is also given.

TECHNICAL ARTICLES | 1984-08-01

Identification and Correction of Damaging Resonances in Gear Drives

As a result of extensive research into the vibration characteristics of gear drives, a systematic approach has evolved, by which damaging resonances can be eliminated. The method combines finite element techniques with experimental signature and modal analyses. Implementation of the bulk of the method can be carried out early in the design stage. A step-by-step description of the approach, as it was applied to an existing accessory drive, is given in the text. It is shown how premature bearing failures were eliminated by detuning the torsional oscillations of a gearshaft. A dramatic reduction in vibration levels was achieved as a result of detuning the problem gear. The proposed approach can be extended to other types of rotating machines.

TECHNICAL ARTICLES | 1984-05-01

CNC Controlled CBN Form Grinding

Borazon is a superabrasive material originally developed by General Electric in 1969. It is a high performance material for machining of high alloy ferrous and super alloy materials. Borazon CBN - Cubic Born Nitride - is manufactured with a high temperature, high pressure process similar to that utilized with man-made diamond. Borazon is, next to diamond, the hardest abrasive known; it is more than twice as hard as aluminum oxide. It has an extremely high thermal strength compared to diamond. It is also much less chemically reactive with iron, cobalt or nickel alloys.