Zahnradfertigung OTT GmbH & Co. KG was the first company to install the new fully automatic CNC-controlled P 152 precision measuring center from Klingelnberg in its ultra-modern machine park.
With the recent software release Zeiss Industrial Quality Solutions (Zeiss IQS) enhances its extensive software portfolio, introducing cutting-edge innovations in multiple software products to optimize inspection processes and streamline data handling capabilities.
As a brand of Kapp Niles, Penta Gear designs, manufactures, and installs analytical metrology machines, while performing as a trusted source for contract gear and spline inspection.
At the Control trade fair for quality assurance, Jenoptik offered a variety of automated measuring and inspection stations as well as new sensors and functions of the proven measurement technology for the target groups of automotive manufacturers and suppliers. Here are some highlights:
For precision measuring, skilled machinists, toolmakers, and inspectors must have accurate tools and gages, produced from quality materials, carefully manufactured, and rigidly inspected, to ensure lasting dependability. Gages have evolved throughout the years beginning with mechanical, then electronic models, and now convenient wireless electronic versions have come on the scene. Each type has an important place in today’s quality control and inspection processes.
Complete inspection of gear surface finishes at the submicron level became a reality with the introduction of Gleason’s 300GMS nano, in 2022. The new system ushered in an exciting new era in gear inspection. For the first time, producers of EV transmission gears, and gears for other applications requiring very tight tolerances and low noise requirements, could quickly inspect surface finishes and perform extremely reliable noise analysis at submicron levels—benefits that were almost impossible to achieve just a few years ago.
The arrival of Gleason’s Hard Finishing Cell (HFC) in 2018 represented a paradigm shift in the way automotive transmission gears and gears for e-drives, could be produced in high volumes. Now, for the first time, 100 percent inspection of every gear, and every gear tooth was possible in-process, without impacting the high speeds at which these gears need to be hard finished. Identifying, and correcting for, conditions that create unacceptable noise behavior in these gears, on the fly, was finally a reality too.
The Höfler Cylindrical Gear Roll Testing Machine R 300 is the latest machine development from Klingelnberg in the area of cylindrical gear technology. Designed for all roll testing methods, this compact machine is the ideal solution for anyone who wants to combine inspection cycles and reduce disassembly costs while benefiting from a user-friendly design.
Attendees will gain familiarization with spur, helical, bevel and hypoid gear nomenclature, the use of various cutting methods in Gleason machines as well as the tooling and processes used in gear manufacturing. Topics include gear classification, cutting methods, blank tolerances and configurations, inspection, testing, and workholding.
Control 2024 (Stuttgart, Germany) offers the most up-to-date technologies from the fields of vision technology, image processing, sensor technology, as well as measuring and test technology and quality assurance. “Measurement, testing, inspection, evaluation, documentation-end-to-end solutions for these functions are required everywhere because more and more data is being captured, analyzed, linked and fed back to the respective systems in order to achieve transparency and consistency. This is why software and intelligent evaluation algorithms are playing an increasingly important role,” explains Fabian Krüger, project manager.
With the release of the new Zeiss Inspect 3D metrology software, Zeiss offers its Industrial Quality Solutions customers numerous new functions. Zeiss Inspect Optical 3D is the solution for the inspection and evaluation of 3D measurement data. With this release, data acquisition is further accelerated and evaluation functions are further improved. The new Autosurfacing app also automatically converts scan data into a high-precision CAD model.
Wenzel America and Fox Valley Metrology understand the importance of quality and excellence in the manufacturing industry. In this webinar, attendees will hear from the experts on the following subjects:
Advocacy in your career to promote growth and getting that “seat at the table.
Tips to be productive, quality-focused, and intentional at your job.
Important networking and mentoring suggestions that will enhance your industry relationships.
Stock Drive Products/Sterling Instrument (SDP/SI), a Designatronics, Inc. company, completed and passed its recertification AS9100:D and ISO 9001:2015 quality system audit. The audit, conducted by Intertek over a 5-day period, certifies SDP/SI’s quality management system conforms to AS and ISO standards.
The Industrial IoT Conference (Ft. Lauderdale, FL) explores the potential of intelligent machines, prescriptive analytics, sensor driven analytics, and block chain solutions. Attendees learn about the industrial IoT technologies that are driving the transformation in manufacturing, supply chain and operations. Attendees include implementors, manufacturing companies, supply chain professionals, service providers, IoT manufacturers and more. Topics include implementation, warehouse logistics, robotics, sensors, cybersecurity, data analytics and more.
Forest City Gear has updated its technology infrastructure and policies in compliance with Level 2 Cybersecurity Maturity Model Certification (CMMC) 2.0. The CMMC program ensures the protection of federal contract information and controlled unclassified information for suppliers within the U.S. Department of Defense’s supply chain. Through self-assessments aligned with NIST SP 800.171, Forest City Gear policies have proven to meet the 110 practices required for CMMC 2.0 compliance.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our fourth installment online is an interview with Scott Knoy, vice president of sales at Nidec Machine Tool America.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our third installment online is an interview with Peter Wiedemann, managing director, Liebherr-Verzahntechnik GmbH and Scott Yoders, vice president sales, Liebherr Gear Technology, Inc.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our first installment online is an interview with Udo Stolz, vice president of sales and marketing at Gleason Corporation.
While function and rating are important factors in a successful gear design, to be truly optimal and successful, the gear designer must also design the gears to be manufactured and inspected. In this course, therefore, we will address key factors in a wide variety of manufacturing and inspection processes to enable the gear designer to better design optimal gears considering both rating and the necessary manufacturing and inspection processes to produce the gears as designed. We will also help the designer to understand how to interpret inspection data so that they can ensure that the gears meet the design. To be clear, this is not a course in how to operate the various machines. Rather it addresses the design provisions that are required to allow the gears to be optimally manufactured and inspected. The learner will develop a broad understanding of the methods used to manufacture and inspect gears, as well as interpret how the resultant information can be applied and interpreted in the design process.
If you are experiencing reduced cooling, increased cycle times and/or dirty, contaminated parts then your vacuum furnace's heat exchanger might be the cause. Over the course of time and production, materials will deposit on the fins of the heat exchanger, which can result in a number of issues. In this video, we examine what a heat exchanger is supposed to look like vs. what it looks like after it has collected layers of contaminants. We also discuss how often the heat exchanger, and its cooling coils should be inspected so as to ensure optimum performance and part quality.
Marposs OptoCloud EDU (Electric Drive Unit) is the latest generation of 3D precision inspection solutions, designed for the Electrical Vehicle Industry and its unprecedented quality assurance processes. OptoCloud EDU is capable to reconstruct the 3D model of complex and articulated workpieces and automatically execute measurements and vision inspection tasks.
A newly developed measuring probe now allows Liebherr-Verzahntechnik GmbH the possibility of precise corrective measurement in the gear shaping machine. The measuring probe sits directly on the tool spindle and is therefore in the same coordinate system as the pinion type cutter itself. This reduces inaccuracies which might arise due to a tool change or turning a workpiece and leads to considerably higher quality and process reliability.
Marposs has announced MAINDO, its new digital platform that integrates Marposs monitoring, measuring, testing or other manufacturer device/solutions throughout the entire production process, combining quality and process into a holistic production monitoring view.
Exact Metrology recently exhibited at the Coordinate Metrology Society Conference (CMSC) with their sister division, OASIS Alignment Services: A Division of In-Place Machining Company.
Mahr Inc. recently introduced a new generation of electronic digital comparators, the Millimess 2000 W(i) and 2001 W(i). The new digital comparators combine practical and reliable operation with maximum precision. Using a unique inductive measuring system, measurements are more precise than ever with added probe linearization—whether it’s a static or dynamic measurement task.
The Oregon Manufacturing Innovation Center Research and Development (OMIC R&D) recently welcomed Capture 3D, a Zeiss company, as a member of the collaboration, now at 41 members. Headquartered in Santa Ana, California, Capture 3D is a leader in innovative optical 3D metrology solutions, including accurate blue light 3D scanners, precision photogrammetry systems, comprehensive inspection software, and high-tech automated inspection systems.
Kapp Niles will highlight a variety of machine tool technologies at IMTS 2022 for areas like mobility, automation, energy, and more.
Although gears have been indispensable components in various sectors such as mechanical engineering, the automotive industry and industrial gear manufacturing for many decades, increasing requirements and current market developments are constantly presenting the drive technology sectors with new challenges. In the case of modern gear drives, competition is determined not only by price but also by load capacity, operational reliability and noise behavior. In automotive engineering in particular, reliable torque transmission is required with high power density, low weight and minimal noise emissions. The current trend towards e-mobility as well as general ecological and economic challenges to improve resource efficiency lead to increased demands on the entire process chain.
Mitutoyo America Corporation is pleased to announce the release of the Quick Vision Pro Series, the latest generation of Mitutoyo Vision Measurement Systems. Quick Vision Pro Series machines are packed with high-performance technologies that greatly improves 3D non-contact measurement and productivity. This highly advanced non-contact measuring system delivers even more speed, efficiency, and versatility to the Mitutoyo Vision Measurement line.
At IMTS 2022 in Booth #135621, Marposs will be demonstrating OptoCloud EDU (Electric Drive Unit), its latest generation of 3D precision inspection solutions designed for the electrical vehicle industry. Using multiple laser heads in tandem with contact sensors for measurement and vision inspection, OptoCloud EDU reconstructs the 3D model of complex and articulated workpieces in less than a minute to ensure accuracy of the produced component. For example, it can validate 240 electrical contacts of a motor stator in only 30 seconds, which is 100 times faster than a traditional contact system.
Verisurf Software, Inc. announces the Verisurf Engine Builder Performance Package, a complete 3D measurement software, hardware, training, and support package for reverse engineering, designing, building, and verifying high-performance engines and components
Klingelnberg has developed a new precision measuring center. The P 152 is the latest addition to the family of Klingelnberg precision measuring centers. It is capable of measuring components with a maximum outside diameter of 1,520 mm and workpiece weights up to 8,000 kg with the usual precision.
LK Metrology, Inc. will be exhibiting a variety of new products in Booth #135230 in the East Building, Level Three at McCormick Place in Chicago, IL for the 2022 IMTS Show, September 12-17, 2022.
Verisurf Software, Inc. announces support for the new Hexagon, Leica AT500, and B-Probe plus CMM. Verisurf interfaces with Leica Laser Tracker Systems for data collection and 3D measurement workflows, including alignments, inspection, tool building, assembly, scanning, analysis, reporting, automation, and reverse engineering.
Hexagon’s Manufacturing Intelligence division recently announced the winners of its first cohort of start-ups selected to help the manufacturing industry operate more sustainably and efficiently. The company launched its Sixth Sense open innovation platform in January 2022 to challenge how multinationals approach innovation and help nurture creative solutions to emerging manufacturing challenges by connecting with world-class companies to solve some of humanity’s biggest challenges.
The L.S. Starrett Company has enhanced its AVR300 Multi-Sensor Vision System with a large 2.36" (60 mm) FOV-dedicated 0.14x telecentric lens for micron-level resolution and accurate field-of-view (FOV) measurements. This is the largest FOV to date for Starrett. IMTS attendees can see the AVR-FOV at Booth #135044 located in the Quality Pavilion, East Hall in McCormick Place, Chicago IL from Sept 12- 17, 2022.
Klingelnberg examines gear noise behavior and the evolution of the electric powertrain.
Collaborative robots can increase output and improve quality in nearly any production environment. UR cobots can be deployed quickly, with fast ROI, typically within 12 months. Universal Robots USA has released an e-book on how cobots can assist on the shop floor in the following areas:
LK Metrology and Wenzel Technologies have entered into a strategic partnership with immediate effect. In addition to a joint technological cooperation, Wenzel Technologies will sell LK's innovative, high-performance coordinate measuring machines (CMMs) and other metrological products in southern Germany.
IBS Quality GmbH has launched the new PAM-System (Portable Automated Measurement System), a portable cobot-based 3D scanning and measurement solution, at Control, Stuttgart, Germany, May 3 -6, Hall 3, Stand 3312. The launch is in collaboration with Verisurf Software, Inc., and its integrated 3D measurement software for automated quality inspection, reporting, scanning, and reverse engineering.
The 34th annual Control 2022 international trade fair in Stuttgart, Germany, is the place to be when it comes to measuring and test technology, materials testing, analysis equipment, vision technology, image processing, and sensor technology, as well as weighing and counting technology. The exhibitor forum will provide expert visitors with the opportunity of finding out more about the product and service portfolios and the technological expertise offered by individual companies such as Gleason and Klingelnberg, which will both debut new solutions from their portfolios.
Park Engineering has significantly increased the size of parts it can machine and subsequently measure on a coordinate measuring machine (CMM).
This course focuses the supporting elements of a gearbox that allow gears and bearings to do their jobs most efficiently. Learn about seals, lubrication, lubricants, housings, breathers, and other details that go into designing gearbox systems.
This course will provide a solid foundation for anyone going into gear inspection. Learn the common, current and basics of the tools and techniques used to measure and inspect gears. Understand the four main categories by which a gear is evaluated and classified.
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