Solar Atmospheres in Souderton, PA, is currently commissioning two additional 2-bar vacuum furnaces, expanding its capabilities to meet increased demand in the aerospace, industrial gas turbine sectors, and for specialized hydride/de-hydride processing of Titanium, Tantalum, and Niobium. These vacuum furnaces, produced by Solar's sister company, Solar Manufacturing, feature large working hot zones (45” x 45” x 72”) and are rated for operations up to 2400°F with a precise temperature uniformity of ±10°F.
By acquiring READY Robotics’ automation IP, Standard Bots is able to accelerate the development of their AI-powered platform, and their mission to improve accessibility in robotics space. This IP purchase includes all the software, patents, and trademarks owned by READY Robotics.
Liebherr’s components product segment and mtex antenna technology joined forces in 2023 to provide the antennas for the next generation Very Large Array antennas (ngVLA), which will offer a glimpse into the infinite space reach.
Solar Atmospheres Greenville, SC facility is pleased to announce it has been awarded Parker Aerospace approval. This achievement expands Solar Atmospheres' reach, offering five facilities able to assist customers with Parker Aerospace thermal processing requirements.
A major North American aerospace manufacturer has selected Nitrex Vacuum to support its growing production needs, placing an order for a seventh vacuum furnace to expand capacity. This new vertical, large-precision vacuum furnace, built by G-M Enterprises, a Nitrex company, is engineered to meet the stringent demands of aerospace manufacturing, delivering consistent performance and reliability for critical engine components.
With the goals of increased flexibility and reduced maintenance in mind, GF Machining Solutions developed its next generation CUT S 400 Dedicated wire electrical discharge machine (EDM) that improves the overall production of aerospace jet engine turbine disks, in particular for cutting their fir tree blade patterns. With advanced features and capabilities, the new machine allows manufacturers to cut a wider range of turbine blade diameters and do so with fewer production interruptions due to typical EDM setup and maintenance issues.
If all goes as planned, NASA will launch its Sample Retrieval Lander (SRL) Mars mission from Florida’s Space Coast in June 2028, the start of its latest, and greatest, mission to Mars. By sometime in the early 2030s, the SRL mission will have succeeded in traveling to Mars; gathering samples already collected by the Perseverance Rover; launching them into Mars orbit; and capturing and returning them safely to Earth. For NASA’s scientists, the SRL mission is the culmination of a decades-long series of Mars explorations designed to find evidence of life outside of Earth or, at the very least, provide important insights into the origin of life here on Earth.
Zeiss and CleanControlling, a leading test laboratory for technical cleanliness, signed a cooperation agreement in April. The goal of the cooperation is to optimize products and industrial analysis techniques, and to set new market standards.
United Grinding recaps a successful Aerospace Summit 2024 where the industry showcased the latest aerospace technologies and innovations. Demos included grinding of nonferrous advanced aerospace material with dressable super abrasives on the MÄGERLE MFP 30, improving grinding performance through optimized dressing techniques, single-step finishing of multifeature and mixed-material shaft components containing hard coatings on the Studer S41 and much more!
Solar Atmospheres Greenville, SC facility is pleased to announce it has been awarded Lockheed Martin Space Systems approval. With this approval, now all five Solar Atmospheres facilities are an option for our customers with Lockheed Martin requirements for thermal processing services.
Avers Machine & Gear has acquired Fox Tool & Manufacturing located in Woodstock, Illinois. Fox Tool & Manufacturing is an Aerospace Machine shop that is AS9100D Certified, ISO 9001/2015 Certified, and ITAR Registered and has been operating for close to 40 years.
Automobile manufacturers can develop ever more sophisticated car body molds because they can rely on 5-axis portal machines as the backbone of automotive tool and die making. The aerospace industry achieves unprecedented part quality thanks to full technology integration of milling, turning and grinding, ensuring maximum passenger safety. Thanks to 5-axis technology in large format, portal machines ensure that hydroelectric power can be converted into energy. Mechanical engineering also benefits worldwide from portal machines from Pfronten, which repeatedly demonstrate their performance in demanding machining operations such as gear production. DMG Mori has more than 1,400 Portal machines installed worldwide.
Advanced Engineering (Birmingham) has rebranded to celebrate the evolution and new developments in the industrial manufacturing. Sectors include aerospace, automotive, defense, composites, marine, rail, energy, medical and more. To ensure that visitors and exhibitors can still easily find relevant contacts, Advanced Engineering exhibitors will now be categorized by the services, products and solutions offered. They will have the opportunity to highlight all of the sectors they work in, removing any limitations created by the specific show zones. Advanced Engineering will welcome back a full speaker program with representatives from some of the leading companies in UK manufacturing including GE, Shell, ZF, Bosch, Siemens, 3M, IBM, Airbus and more.
On August 23, 2023, India’s Chandrayaan-3 mission made a successful landing on the southern part of the moon near the crater Manzinus. We were able to catch up with Mushtaq Jamal, vice president of engineering and business development at Bevel Gears India Pvt Ltd (BGI), to discuss BGI's role in this monumental achievement for India.
Solar Atmospheres of California (SCA) is pleased to announce we are now Airbus approved for heat treating.
Two Forest City Gear employees, CNC Supervisor Mike Miller and CNC Lead/Programmer Josh Gates, recently attended a four-day training retreat in Pfronten, Germany hosted by DMG MORI. The event featured various seminars and opportunities for guests to experience firsthand DMG’s newest equipment and technologies, as well as networking and a taste of German culture.
Lockheed Martin Space has entered into its first-ever international Long-Term Agreement with Melbourne-based manufacturer Ronson Gears under its Global Supply Chain (GSC) Program agreement with the Commonwealth of Australia. This Long-Term Agreement will supply multiple gear and gear sets across various Space programs to enhance lead times while decreasing administrative burdens.
State of the Gear Industry Perspectives takes an in-depth look at the challenges and opportunities in gear manufacturing today and in the future. Our seventh installment online is an interview with Kika Young, president, and Jared Lyford, director of manufacturing operations at Forest City Gear (FCG).
Cotta has designed and manufactured a diverse line of high-speed gearboxes that are used by some of the largest OEM companies in the world for numerous R&D and production test stand applications for automotive, aerospace, and industrial applications. This gearbox is high-speed and was designed for a customer’s R&D test stand application. The gearbox will be going through extensive testing prior to being sent out to the customer. In addition to systematically and comprehensively monitoring the quality of all internal processes, first-piece inspection is conducted on every machining sequence, and every transmission is tested prior to shipment.
The Helios team delivered custom gear cutting tools to Forest City Gear in Roscoe, IL. See what Forest City Gear had to say about the process.
For the 2014 Orion launch, NASA introduced the Launch Abort System (LAS). This large manifold housing made from 6AL-4V titanium is designed to rapidly propel astronauts away from the main rocket in case of a catastrophic explosion or any other unexpected event. Once fired, the LAS will accelerate the astronauts away from the main rocket at forces up to 10 to 15 times normal gravity (“G’s”). This critical part of the safety system was once again vacuum heat treated by Solar Atmospheres of Western PA for their most recent launch.
SME's Manufacturing Technology Series in Houston, Texas brings together key decision makers, major tool and technology suppliers and thought leaders from across a broad spectrum of manufacturing disciplines. Hands-on equipment demonstrations, keynotes and panel discussions, emerging manufacturing technology showcases, and networking activities offer attendees an opportunity to learn about the latest manufacturing trends.
From its creation in 1963, the American Institute of Aeronautics and Astronautics (AIAA) has organized conferences to serve the aerospace profession as part of its core mission. Spanning over 70 technical discipline areas, AIAA’s conferences provide scientists, engineers, and technologists the opportunity to present and disseminate their work in structured technical paper and poster sessions, learn about new technologies and advances from other presenters, further their professional development, and expand their professional networks that furthers their work.
To centralize operations and continue to better serve its customers, tooling supplier Ceratizit USA, Inc. has shifted its official U.S. Headquarters from Warren, Michigan, to the company’s Schaumburg, Illinois, facility location. Ceratizit acquired the Schaumburg facility when it absorbed the Komet tooling brand name and product line under the Ceratizit Group umbrella.
Beaumont Machine is a builder of Electrical Discharge Machines (EDM) for the aerospace, power gen and electronics production industries. Founded by Ed and Tanya Beaumont over 30 years ago, the company was recently repurchased, after the owners had sold the business in early 2013.
DN Solutions (formerly Doosan Machine Tools) recently announced the opening of a Technical Support Office in Troy, Michigan. The new location will provide process improvements and technical solutions to both dealers and customers.
Guill Tool, a growing supplier of components to the global aerospace industry, has announced the production of a new internal spline tool made of anodized carbon steel.
TCI Precision Metals will be showing its precision Machine-Ready Blanks capabilities to customers at IMTS 2022, McCormick Place, Chicago, IL, September 12-17, 2022, West Building, Booth #432123.
With the addition of two new sales engineers in the company’s Midwest Territory, Ceratizit USA looks to continue its double-digit growth while continuing to support and optimize customer tooling and machining processes.
Aircraft engines can be made more efficient by integrating planetary gears. In such an application, the planetary gears experience very high load cycles under fully reversed bending loads. Pulsator test rigs, which nowadays offer the possibility to perform UHCF investigations, can only be used for purely pulsating loading of gears. Therefore, for the investigation of the UHCF tooth root load carrying capacity under fully reversed bending load, a back-to-back test rig is required. Back-to-back test rigs usually have speeds of n = 3,000 rpm, which makes investigations in the UHCF range take a very long time. Therefore, a high-speed back-to-back test rig was developed.
With the recent addition of three new sales engineers and an application specialist, Ceratizit USA has doubled the size of its Eastern Territory sales and support team. In doing so, the company further improves response time and provides added expertise for its customers’ custom tooling challenges.
The new iWire function from GF Machining Solutions automatically identifies and adapts wire speed to changing erosion height conditions during the wire EDM process. This capability eliminates wire breakage while reducing overall wire consumption per job, in some instances by as much as 29 percent.
The Chiron Group Open House in Tuttlingen, Germany welcomed more than 1,200 expert visitors from around the world May 11-13, offering new ideas and to improve their manufacturing practice – in the Chiron spirit of “Performance meets Precision.”
Tool-X is a nanofluid that changes the characteristics of existing metalworking fluids by ‘manipulating’ speeds, feeds and metal removal rates using nanotechnology. The science behind Tool-X can potentially change metal cutting dynamics, improve surface finishes and extend tool life. The backstory of this technology is just as fascinating as its production results.
The Ransohoff LeanDrum platform provides a low cost, energy efficient, reliable solution for your high-volume cleaning application.
Solar Atmospheres of Western PA (SAWPA) was recently awarded three years merit status for SHARP Accreditation. The Safety and Health Achievement Recognition Program (SHARP) is designed to recognize employees and employers for their effort in establishing and maintaining all elements of an effective safety and health program.
Mazak’s new INTEGREX i-H series platform with SmoothAi CNC and the VARIAXIS i-700T with turning capability will be on-hand at the Experience Tech Aerospace Event co-hosted by Mazak at Sandvik Coromant Center in Mebane, NC (May 11-12, 2022).
“All memorable quotations referring to gearboxes involve expletives.” Peter Wright The author of Fo...