With the new Automated Tool Production (ATP) system, Walter now offers a comprehensive automation solution for cutting tools. ATP networks grinding, eroding and measuring machines from Walter, as well as upstream and downstream machines from other system partners in the production process.
Weiler Abrasives has launched its new Precision Express program that cuts lead times for gear grinding wheels from months to days. The program is designed to help gear manufacturers in industries such as automotive, energy and aerospace improve quality, increase consistency and deliver on time to their customers — for added peace of mind.
Weiler Abrasives has announced its new blending disc product lineup that is ideal for a wide range of blending, weld cleaning and polishing needs. The blending discs can help operations save time and money through faster material removal and longer product life in such applications as shipbuilding, structural fabrication and welding.
The world of bevel gear grinding is a complex topic. How do you determine which grinding and dressing parameters to select for a desired surface finish? What type of grinding wheel should be used? What type of dresser should be used? How do all these factors affect the gear noise and quality levels? These are some questions that will be addressed in this article.
From the outside, Gallmar Industries, nestled into an Oshkosh, WI, neighborhood, looks like any unassuming, medium-sized gear shop. Then take a plant tour with Gallmar’s VP of Operations Kenan Zolota—and prepare to be amazed. The facility stretches on like the Army’s warehouse at the end of Raiders of the Lost Ark, with everything from gear cutting to heat treat, gear grinding to inspection, all under one roof. Gallmar’s breadth of product line is in evidence too: defense-related transmission gears, 60-in. diameter internal gears for mining equipment, axle components for fire/ rescue trucks five feet in length, right down to a bin of brass ammunition casings that Zolota says are a special order.
In many areas of application, it is uneconomical to use oversized universal cylindrical grinding machines for the external machining of smaller components - a lot of floor space is lost and the functionality is not fully utilized. With the new WPG 7 CNC external grinding machine, EMAG Weiss demonstrates another way of grinding workpieces with a maximum length of 250 millimeters. The very small machine requires only a minimal footprint, but at the same time features a whole range of high-tech components for flexibility and productivity. What is important in detail?
Continental Diamond Tool Corporation (CDT) proudly announces its partnership with Krebs & Riedel, a global leader in the abrasives industry. This collaboration positions CDT as the exclusive North American source for Krebs & Riedel abrasive products within the USA, Canada, and Mexico.
Gear Technology sat down with David Goetz, Corporate Applications Engineer at Norton | Saint-Gobain Abrasives to learn the latest about abrasives for gear manufacturing. The interview took place during Motion+Power Technology Expo 2023 in Detroit.
Weiler Abrasives recently announced the next evolution of abrasives — Tiger 2.0 zirconia alumina and aluminum oxide cutting, grinding and combo wheels. Designed for demanding metal fabrication industries like shipbuilding, pressure vessel and heavy equipment fabrication, these abrasives help cut through inefficiencies, safety issues and labor shortages that prevent companies from doing their best work.
A significant amount of work is being done to advance the technology of gears specifically for use in electric vehicles. No longer hidden by the noise of the internal combustion engine, the transmission has taken center stage as the noisiest component in most electric-driven cars.
Continuous generating cylindrical gear grinding is one of the most demanding grinding applications for automotive and aerospace manufacturers. To improve gear efficiency, gear life, and noise levels, gear profile tolerances and surface finish requirements are becoming more stringent. This is especially true for EV gears, which typically require lower noise characteristics than traditional automotive gears. These new quality requirements must be maintained without sacrificing cycle time, and without inducing grinding burn.
Recognizing the role robotics plays in adding efficiency and lowering production costs for manufacturers of all types and sizes, Suhner continues to expand its robotics offering. The fully electric EFC-02 delivers precise, constant force throughout robotic grinding, sanding and deburring processes—resulting in superior, consistent surface quality.
Serial production of large gears requires a high level of quality, excellence, and continuity in production. Emphasis is placed on maximum synergy between the grinding machine, the grinding process, and the grinding wheel. After several successful trials on various Klingelnberg Höfler Rapid grinding machines carried out by Krebs & Riedel with customers in their production facilities, Krebs & Riedel has received several large orders for grinding large gears from abroad and has introduced the new premium grinding wheels with high process reliability.
JTEKT recently demonstrated a new double-disc horizontal grinder that simultaneously grinds both sides of silicon wafers to +/- 1 micron from as-sliced condition. The DXSG320 performance represents a massive improvement in accuracy and productivity over the single-spindle vertical grinders common in the chip industry today which grind to 3-4 microns, according to the company.
In acquiring the Turkish Egeli Egesan Group the Tyrolit Group continues to implement its business expansion strategy and has further strengthened its position on the international abrasives market.
The way to increase production, especially with the largest gears, is to decrease nonproductive time with improved strategies.
At IMTS 2022, Norton ׀ Saint-Gobain Abrasives (Booth #237042, North Hall) will offer a portfolio of gear grinding products specifically designed by category to provide higher profile accuracy, supreme form holding and burn-free grinding in worm, profile, and bevel applications. Highlighting the range is an innovative dual-worm wheel design that enables two operations in one grinding wheel, substantially saving time and cost.
To ensure their contribution to reducing climate change and negative environmental impact, Seco Tools launched the Green Investment Fund in 2012. Since then, the Green Fund has supported the investment of a diversity of sustainable projects which have reduced the environmental impact of the company’s operations.
The automotive industry is evolving. The trend toward more electromobility is also changing the way cars are being manufactured. In some cases, this has a serious impact, not only on automakers themselves, but also on suppliers. Jürgen Hechler, Global Application Engineering Leader at 3M, is nevertheless confident: "We expect the demand for high-precision abrasives to continue to grow, despite the discussion about electromobility." Among other things, 3M supplies the automotive industry with abrasives for machining gears and shafts.
Weiler Abrasives has announced the availability of its Tiger abrasives line designed to deliver maximum performance in the most demanding foundry applications. With solutions to address all grinding applications in the cleaning room, Tiger products help decrease cycle times and improve operator experience.
The Kapp Niles KX 300 P gear center offers machining flexibility due to various machining processes. The machine features direct drives in both the tool and workpiece spindles.
Weiler Abrasives is pleased to announce that Karl M. Weiler, former president, has received the John J. Buckley Lifetime Achievement Award from the Industrial Supply Association (ISA).
The Digital Manufacturing Revolution Evolves in 2020 IMTS will offer two comprehensive digital programs, IMTS Network and IMTS Sp...
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