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Standards

TECH TALK | 2025-02-27

The Power of Standards

Where would your business be without standards? Can you imagine if every gear manufacturer used different inspection and rating criteria? Or if you had to re-learn new gear nomenclature for each manufacturer you talked to? Standards are the documented set of generally accepted rules, guidelines, and requirements within an industry. They are based on proven and verified practices and provide a common language for an industry. AGMA has standards covering all aspects of gearing, from design, to inspection, to materials, to assembly, and to specialized applications such as wind or aerospace industries.

TECH TALK | 2024-12-12

ABMA Update

You may or may not know that AGMA manages the American Bearing Manufacturers Association, ABMA, similarly to AGMA. Because gears and bearings go together like “peas and carrots!” to borrow a phrase from one of my favorite movies. I thought that the GT audience would like an update on what is going on in the technical division of ABMA.

TECH TALK | 2024-08-15

What the Heck Is an FTM?

If you are a true gear geek, you are probably aware of AGMA’s Fall Technical Meeting (FTM). However, we have true gear geeks attending the FTM for the first time each year, and we are thrilled to see that!

TECH TALK | 2024-07-23

Seeking Standards Experts

AGMA wants you to be involved in gear standards development. Committee meetings are a great place to network and collaborate with experts in the field, broaden your knowledge, capture technical expertise in writing, refine the standards you use, and see how your influence helps shape best practices throughout America and around the world. We are especially looking for experts to join four new standardization projects.

TECH TALK | 2024-06-12

New Committee Restructuring—Version 2!

In 2023, the Technical Division Executive Committee (TDEC) worked on a technical committee restructuring that replaced the standing, topic-specific committees with working groups, which would focus only on an active project and fold when the project was completed. Due to feedback received on the change, the TDEC took a step back and re-evaluated the restructuring. This led to a new committee-based structure that takes the good parts of project working groups and merges them with the good parts of technical committees. The committees are consolidated and include sub-working groups to perform the work on information sheets and standards.

VOICES | 2024-05-10

Escaping the Dark Ages

The inaugural issue of Gear Technology marked a significant change in the industry. I was 13 years into my career, working at my third company and in my fifth year on AGMA’s Helical Gear Rating Committee. Back then, few engineers moved around; you started at a gear company, were indoctrinated in their way of doing things, and hoped to advance by making very incremental changes to the “old family recipe.”

TECH TALK | 2024-05-10

Two Newly Revised AGMA Standards

AGMA is pleased to announce the publication of two new revisions: ANSI/AGMA 2116-B24, Evaluation of Double Flank Testers for Radial Composite Measurement of Gears, written by the AGMA Gear Accuracy Committee, and ANSI/AGMA 6008-B24, Specifications for Powder Metallurgy Gears written by the AGMA Powder Metallurgy Committee.

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REVOLUTIONS | 2023-11-28

5 Takeaways from the AGMA EV Town Hall

AGMA hosted an EV Town Hall last month during their Motion + Power Technology Expo (MPT Expo). This event was planned to explicitly ask the question, “Is industry ready to roll up its sleeves and start the process of sharing common outcomes that will serve as the building blocks for standards for electric vehicle technology?” Spoiler Alert: The answer was a resounding, yes. And the discussion uncovered some key issues, and perhaps a surprise or two, that will help AGMA leverage its 107 years of experience in this space to start to frame future discussions for electric vehicle standards development.

INDUSTRY NEWS | 2023-11-20

SDP/SI Passes Recertification AS9100 and ISO 9001 Quality Management System Audit

Stock Drive Products/Sterling Instrument (SDP/SI), a Designatronics, Inc. company, completed and passed its recertification AS9100:D and ISO 9001:2015 quality system audit. The audit, conducted by Intertek over a 5-day period, certifies SDP/SI’s quality management system conforms to AS and ISO standards.

TECH TALK | 2023-10-05

Project-Based Groups for Standards Development

AGMA’s standards development process has been reorganized from a committee-based structure to a project-based format. This change means that AGMA will no longer have standing, topic-specific committees. Instead, project working groups will be formed to develop and deliver project-specific objectives. The group will be dissolved at the end of the project. The change will enable the AGMA’s Technical Division Executive Committee (TDEC) to pivot its resources in a timely manner to meet and address the ever-changing needs and challenges of the gearing industry.

INDUSTRY NEWS | 2023-09-12

New Three-Part ISO Document on Bevel Gears

The AGMA Technical Division informs of the publication of new documents by ISO Central: ISO 10300-1:2023, Calculation of load capacity of bevel gears — Part 1: Introduction and general influence factors; ISO 10300-2:2023, Calculation of load capacity of bevel gears — Part 2: Calculation of surface durability (macropitting); ISO 10300-3:2023, Calculation of load capacity of bevel gears — Part 3: Calculation of tooth root strength.

INDUSTRY NEWS | 2023-09-05

AGMA Announces Technical Committee Restructuring

The American Gear Manufacturers Association (AGMA) Technical Division Executive Committee, TDEC, announces a minor restructuring of AGMA technical committees to better serve the industry. The new structure will replace existing topic-specific committees with project-specific working groups that will be formed to develop the deliverable of each project. 

TECH TALK | 2023-08-28

Town Hall: Is It EV-Standards Time?

For 107 years, AGMA has been the go-to place for gear standards. We have been bringing together engineers and leaders from across our industry to keep our standards updated and in line with new technologies. We started with noise issues on electric street cars in the early 1900s, and today we lead the global ISO TC 60 committee on standards including wind-turbine gear-box development. As new technologies and gear applications emerged, AGMA has gathered experts to discuss, brainstorm, share, and collaborate on the topics of the day such as plastic gears, epicyclic gears, marine gears, wind turbine gearboxes, and, of course, gear sets for internal combustion vehicles. We have also kept updated standards on gear accuracy, materials, and lubrication. This work has led to standards that reduce costs, improve quality, and make safer products for manufacturers and consumers worldwide.

TECH TALK | 2023-07-27

ABMA Update

The individual components that go into a power transmission system such as gears, bearings, shafts, seals, fasteners, housings, or lubricant, all affect one another. A small tweak to the design of one may require a cascade of other design changes throughout the system. Because of this, the gear engineer should have some knowledge of the design of components besides gears. To that point, for this month’s article, I’m taking a sidestep from writing about gears to give an update on bearings; components found in nearly every power transmission system.

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TECH TALK | 2023-06-20

Two New AGMA Publications

AGMA is pleased to announce the publication of two new documents: ANSI/AGMA 1012-H23, Gear Nomenclature, Definition of Terms with Symbols, written by the AGMA Nomenclature Committee, and AGMA 947-A23, Gear Reducers—Thermal Capacity written by the AGMA Enclosed Drives for Industrial Applications Committee.

TECH TALK | 2023-05-22

AI and Industry Standards: Evolution or Revolution?

I’ve been seeing a lot of hype surrounding OpenAI’s artificial intelligence chatbot ChatGPT-4 recently. Including acing standardized tests and writing college term papers in seconds. Each time I read about it, I wonder how it, or a future generation of artificial intelligence (AI), will be used in companies and particularly in my job. To answer my question there’s no better place to go than to ask ChatGPT-4 itself.

TECH TALK | 2023-04-14

Fail Better

This month's issue of Gear Technology covers a subject engineers love to learn about from others but hate to learn about through firsthand experience: gear failure. In a broad sense, all engineering is concerned with failure. Eventually, all parts fail, so engineers need to determine the limits of their design and ensure that it will meet the requirements of the particular application.

TECH TALK | 2023-02-13

2022 AGMA Technical Committee Activity

Thanks to our many hardworking volunteer committee members, 2022 was a productive year for the AGMA Technical Division with the publication of two new and three revised information sheets. Looking ahead to 2023, many AGMA technical committees plan to meet face to face for the first time since 2019, and they will continue work on ten projects.

TECH TALK | 2022-12-05

Three New AGMA Publications

AGMA is pleased to announce the publication of three new documents: AGMA 923-C22, Metallurgical Specifications for Steel and Cast Iron Gearing, written by the AGMA Metallurgy and Materials Committee, AGMA 929-B22, Calculation of Bevel Gear Top Land, Slot Widths and Cutter Edge Radii, written by the AGMA Bevel Gearing Committee, and AGMA 955-A22, Guidance for Industrial Gear Lubrication written by the AGMA Lubrication Committee.

TECH TALK | 2022-07-14

Origin Story: How Standards Start

Where would your business be without standards? Can you imagine if every gear manufacturer used different inspection and rating criteria? Or if you had to re-learn new gear nomenclature for each supplier and customer you talked to? Your costs and lead times would skyrocket whereas your quality and safety would plummet. Standards are the documented set of generally accepted practices, rules, guidelines, and requirements within an industry. They are meant to streamline the process, minimize overall cost and waste while improving quality, reliability, and overall customer satisfaction and fiscal health.  

TECH TALK | 2022-06-27

WE WANT YOU!

AGMA wants you to be involved in gear standards development. The creation of standards helps drive innovation and increase the market value of gear design and manufacturing—it also promotes international trade and commerce, which in turn fuels more innovation. The AGMA Gear Accuracy committee is in the early planning stages for a comprehensive review, and possible revision, of the standard ANSI/AGMA 2116, Evaluation of Double Flank Testers for Radial Composite Measurement of Gears, and we need your input. Committee meetings are a great place to network and collaborate with experts in the field, broaden your knowledge, capture technical expertise in writing, refine the standards you use and see how your influence helps shape best practices throughout America and around the world.

PRODUCT NEWS | 2022-05-24

Ipsen USA Provides Vacuum Furnace to Italian Commercial Heat Treater

Ipsen recently installed the second Turbo2Treater vacuum furnace at Temprasud, a commercial heat treater in Fresagrandinaria, Italy. 

TECH TALK | 2022-05-19

Two New AGMA Publications

AGMA is happy to announce the publication of two new documents: AGMA 925-B22, Effect of Tribology and Lubrication on Gear Surface Distress, written by a subcommittee of the AGMA Helical Gear Rating Committee, and, AGMA 943-A22, Tolerances for Spur and Helical Racks, written by the AGMA Gear Accuracy Committee.

TECH TALK | 2022-04-25

High-Speed Invitation

TECHNICAL ARTICLES | 2022-02-23

Effect of the ISO 6336-3:2019 Standard Update on the Specified Load Carrying Capacity Against Tooth Root Breakage of Involute Gears

A calculation-based study of different variants with regard to contact ratio and tooth root geometry to compare the results from the 2019 version of ISO 6336 to the previous version, released in 2006.
TECHNICAL ARTICLES | 2021-06-01

Changes in ISO 6336:2019 - Parts 1, 2, 3, 5 and 6

Changes in the third edition of parts 1, 2, 3, 5 and 6 compared to the previous edition (from the year 2006 for parts 1, 2, 3, 6 and from the year 2003 for part 5).
INDUSTRY NEWS | 2021-03-22

ISO Announces Publication of New Standards

ISO Central recently announced the publication of the following new standards:  ISO 4156-1:2021(E), Straight cylindrical involu...
GEAR TALK WITH CHUCK | 2021-01-20

No Stupid Questions

One of the pleasures of being Gear Technology’s official blogger is receiving the occasional phone call or e-mail...

FEATURE ARTICLES | 2021-01-01

AGMA Standards Committees Keep the Industry “In Gear” for 2021

A comprehensive look at latest standards development efforts.
GEAR TALK WITH CHUCK | 2020-12-02

The Fun Part

In the last blog posting, I covered the importance of developing a Product Specification and getting all the “stakeholders” to agree on what a succ...
GEAR TALK WITH CHUCK | 2020-11-24

Next Step

Once you have an idea what your device will look like, the urge to start designing is strong. Before you start calculating gear ratings, however, t...
GEAR TALK WITH CHUCK | 2020-11-11

The Terror of an Empty Sheet

Today’s title does not refer to writer’s block. After 660 contributions to the magazine and blog, I still have a few things to cover ahead of my pl...
GEAR TALK WITH CHUCK | 2020-11-04

Facing Down Contact Ratio

Before we move on from helix angle restrictions, I want to say a few things about face contact ratio. Soon after the appearance of the first helica...
INDUSTRY NEWS | 2020-08-13

MPIF Releases Material Standards for PM Structural Parts

The 2020 edition of MPIF Standard 35—Materials Standards for PM Structural Parts has been released. This Standard is a must-have do...
FEATURE ARTICLES | 2020-08-01

2020 Powder Metal Trends

20/20 is considered to be perfect vision, but the year 2020 outlook is quite obscure. We can view the current state of the PM industry through short-term, fear-tinted glasses or gain a clearer picture of long-range opportunities. Just like U.S. manufacturing in general, the PM industry has been impacted negatively by the pandemic.
GEAR TALK WITH CHUCK | 2020-06-04

Have You Taught Them Enough?

One of the things that has surprised me about my consulting work is how the unusual projects find me. Unique applications, tooth forms, drive arran...
INDUSTRY NEWS | 2020-05-06

KISSsoft Implements ISO 6336 Changes

ISO 6336 is the most important standard for the strength calculation of cylindrical gears. Parts 1 (principles, general influence facto...
ASK THE EXPERT | 2020-03-01

Shaft Positioning Tolerances for Bevel Gears

We know that for cylindrical gears we have the standard DIN 3964 for defining deviations of shaft center distance and shaft position tolerances of casings. And for bevel gears? Is there some specific standard for defining deviations of center distance and shaft position tolerances of casings (orthogonal shafts), as DIN 3964 do?
GEAR TALK WITH CHUCK | 2020-02-13

Moving Targets

Before we move on from the topic of role model/mentors and their students, I think it is important to note just how fast our industry is changing. ...
INDUSTRY NEWS | 2020-02-10

ANSI Approves Reaffirmation of Four AGMA Standards

The American Gear Manufacturers Association (AGMA) Technical Division is pleased to announce that the American National Standards Institu...
GEAR TALK WITH CHUCK | 2019-11-12

Behind the Curtain

Regular readers know of my concerns about the over reliance on commercial gear design software. Some of what you are about to hear may sound famili...
GEAR TALK WITH CHUCK | 2019-11-07

The How vs. Why Balance

We have faced this How vs. Why balance before in both the magazine and the blog. The technical papers published tend to be at the cutting edge of g...
TECHNICAL ARTICLES | 2019-11-01

The Application of Geometrical Product Specification (GPS) - Compatible Strategies for Measurement of Involute Gears

During the revision of ISO 1328-1:2013 Cylindrical gears — ISO system of flank tolerance classification, ISO Technical Committee TC 60 WG2 delegates discussed proposals that the standard should be modified to ensure that it is compatible with the ISO Geometrical Product Specification (GPS) series of standards (Refs. 1-3). This seems sensible because the gears are geometrical components, but after reviewing the implications, it was rejected because ISO TC 60 WG2 did not think the gear manufacturing industry was ready for such a radical change in measurement strategy. The feasibility of the implementation of gears into the GPS matrix of standards has been carried out and the results conclude that this is practical, provided some key issues related to measurement uncertainty and establishing appropriate KPIs are addressed.
GEAR TALK WITH CHUCK | 2019-10-30

What Do You Want to Know?

AGMA’s acquisition of the assets of Randall Publications LLC, the company responsible for both
GEAR TALK WITH CHUCK | 2019-10-08

So, Where Do I Start?

The last blog posting cautioned against over reliance on reference books for design guidance. A perfectly logical follow-up to that caution is “Whe...
GEAR TALK WITH CHUCK | 2019-10-03

Toying with Old Recipes

A consultant’s code is similar to a medical doctor’s; e.g. — Rule #1 is to “do no harm.” Sometimes I feel like a real buzz kill while explaining to...
TECHNICAL ARTICLES | 2019-08-01

Microgear Measurement Standards: Comparing Tactile, Optical and Computed Tomography Measurements

PTB's two microgear measurement standards and their analyses using seven measurement methods which are then presented, evaluated and compared with each other.
GEAR TALK WITH CHUCK | 2019-07-05

Gear Origins: Graham Penning

For the last few years I have delivered a gear foundation course to both young and experienced engineers wanting to understand gear technology, and...
VOICES | 2019-07-01

Knowledge is the Best Insurance

If you were offered an opportunity to spend quality time with leading experts in your field, where in-depth discussions and dialogues occurred on subjects that directly impacted your business, would you do it?
GEAR TALK WITH CHUCK | 2019-06-25

64+ Years of Gears—Geoff Ashcroft

1955. Fresh out of high school, (actually grammar school), 16 years old, unqualified academically and financially to continue full time education. ...
GEAR TALK WITH CHUCK | 2019-06-13

Rockford: Should it be Renamed Gear City USA?

Rob Swiss’ origin story reached me the very same day his new hometown, Rockford, Illinois, ...
GEAR TALK WITH CHUCK | 2019-05-21

My Origin Story: James Richards

James Richards’ entry int...
GEAR TALK WITH CHUCK | 2019-05-07

Dave Hinz — My Story

Sometimes there is a “gear guy” lurking inside an ordinary engineer. Risking the embarrassment of a poor result on an unexpected “pop quiz” was...
ASK THE EXPERT | 2019-05-01

Application Factors

A reader asks: I'd like to know about the different approaches and factors considered while determining the value of Ka in regards to the DIN 3990 and AGMA standards.
GEAR TALK WITH CHUCK | 2019-04-25

Applying the Fundamentals

Yefim Kotlyar’s origin story is a great lesson to anyone entering the o...
GEAR TALK WITH CHUCK | 2019-04-24

Yefim Kotlyar — My Story

Yefim Kotlyar is a wonderful example of how gears unite the world. His background is much different than mine, yet we share a deep appreciation...
GEAR TALK WITH CHUCK | 2019-04-04

Gear Technology Hall of Fame?

Cleveland has always seemed a rather odd location for the Rock and Roll Hall of Fame. Hollywood, on the other hand, is the logical place for that W...
GEAR TALK WITH CHUCK | 2019-03-28

What Does Dudley Say?

Another giant of the gear industry — Darle W. Dudley (1917-2003) — is still influencing new engineers today through his writings. The very first ge...
GEAR TALK WITH CHUCK | 2019-03-21

My Story: Ernie Reiter

In the last semester of my senior year of mechanical engineering, I recall having a discussion with my study group friends about the purpose of our...
GEAR TALK WITH CHUCK | 2019-02-12

Adult Education

Origin Stories Needed

How did you get started in the gear trade? We are interested in sharing your “origin story” as a way of helping hum...
GEAR TALK WITH CHUCK | 2018-12-13

Pulling Back the Curtain

While there have been big changes on the design side of the gear trade, they are overshadowed by the improvements in the manufacturing processes. F...
GEAR TALK WITH CHUCK | 2018-12-04

Dealing with Obsolescence

Emerging technology gets lots of coverage in all forms of media; obsolete technology is still the backbone of our economy. Self-driving vehicles ex...
TECHNICAL ARTICLES | 2018-11-01

The Influence of a Grinding Notch on the Gear Bending Strength Rating

To achieve the requested quality, most gears today are ground. The usual grinding process includes treating the gear flank but disengaging before reaching the root rounding area. If the gear is premanufactured with a tool without protuberance, then at the position where the grinding tool retracts from the flank a grinding notch in the tooth root area is produced. Such a notch may increase the bending stresses in the root area, thus reducing the strength rating.
TECHNICAL ARTICLES | 2018-11-01

Full Contact Analysis vs. Standard Load Capacity Calculation for Cylindrical Gears

In this paper local tooth contact analysis and standard calculation are used to determine the load capacity for the failure modes pitting, tooth root breakage, micropitting, and tooth flank fracture; analogies and differences between both approaches are shown. An example gearset is introduced to show the optimization potential that arises from using a combination of both methods. Difficulties in combining local approaches with standard methods are indicated. The example calculation demonstrates a valid possibility to optimize the gear design by using local tooth contact analysis while satisfying the requirement of documenting the load carrying capacity by standard calculations.
GEAR TALK WITH CHUCK | 2018-10-23

Appropriate Improvements

“Resto moding” a gearbox is not t...
INDUSTRY NEWS | 2018-10-17

Mitutoyo Offers Free Online Standards-Based Video Training, Certified Credentialing

The Mitutoyo Institute of Metrology now provides free online standards-based calibration video training with the opportunity to earn ce...
GEAR TALK WITH CHUCK | 2018-09-04

Gearbox Design: Let the Fun Begin

It is perfectl...
GEAR TALK WITH CHUCK | 2018-08-28

Gear Design: More Than Pretty Pictures

No one has a drafti...
GEAR TALK WITH CHUCK | 2018-08-14

Finding the Right Combination

One of the hal...
GEAR TALK WITH CHUCK | 2018-07-26

Gearbox: Defining Loads

There was a time when no thinking person drove a car with more than 100,000 miles on a long-distance trip. A standard warranty was 12 months or 12,...
GEAR TALK WITH CHUCK | 2018-07-24

The Gearbox: Known Unknowns

A product spec...
GEAR TALK WITH CHUCK | 2018-07-19

Gear Design: Defining the Goal

A critical ste...
GEAR TALK WITH CHUCK | 2018-07-03

Planetary Gears: Inside Information

The Story So Far

TECHNICAL ARTICLES | 2018-07-01

A Comparison of Current AGMA, ISO and API Gear Rating Methods

There are many different gear rating methods in use today, and they can give substantially different results for any given gearset. This paper will make it easy to understand the choices and the impact the choices have on gearbox design. Eight standards are included - AGMA 2001; AGMA 6011; AGMA 6013; ISO 6336; API 613; API 617; API 672; and API 677. (Click HERE for the Appendix to this article).
GEAR TALK WITH CHUCK | 2018-06-07

Hardenability 102

Material Grade in Gears

GEAR TALK WITH CHUCK | 2018-06-05

Hardenability 101

Material Grade in Gears

The reason not all gears can be made from the same material grade has to do with hardenability. We have long unde...
GEAR TALK WITH CHUCK | 2018-05-31

Parsing the Fine Print

If my last posting prompted you to look at a copy of a material cert, you probably noticed that the cert has much more information on it than just ...
GEAR TALK WITH CHUCK | 2018-05-29

Read the Label Carefully

So, what exactly do we mean when we say “use good material” for your gears? Once again, the answer is “it depends.” Even the “best” steel may be wr...
ASK THE EXPERT | 2018-05-01

Calculated Gear Life Values

I have a query (regarding) calculated gear life values. I would like to understand for what % of gear failures the calculated life is valid? Is it 1-in-100 (1% failure, 99% reliability) or 1-in-one-thousand (0.1% failure)?
GEAR TALK WITH CHUCK | 2018-04-25

The Long and Short of It

One of the problems with “tribal knowledge” is that the terminology can confuse those who are not fully immersed in that community. I have lost ...

GEAR TALK WITH CHUCK | 2018-04-12

Moderation Instead of Modification

Few designers would feel comfortable with a face to pinion pitch diameter ratio of 2.00 anymore. Some still prefer to select face width by face con...
GEAR TALK WITH CHUCK | 2018-03-29

Back to Basics: Helical Gears

Most of the gearboxes I have been involved with use single helical gears. Its excellent power capacity per mesh makes it the default system for man...
GEAR TALK WITH CHUCK | 2018-03-27

Filling in the Gaps

A few weeks ago, I admitted to not knowing much about the Klingelnberg system of bevels. Terry Edwards, chief designer at Pacific Star Marine in Br...
TECHNICAL ARTICLES | 2018-03-01

Reliability, Lifetime and Safety Factors

A discussion of ISO and AGMA standards for gears, shafts and bearings, and the art of designing a gearbox that meets your requirements.
INDUSTRY NEWS | 2018-03-01

Industry News

Germany adopts ISO 1328 standard for the measurement of gears, plus other news and announcements from around the industry.
GEAR TALK WITH CHUCK | 2017-12-19

The Importance of Scut Work

At the risk of permanently cementing my curmudgeon status, today’s blog is a defense of scut work as a necessary tool for training young engineers....
GEAR TALK WITH CHUCK | 2017-12-05

I Know It Is in Here Somewhere

A question came to me recently in an e-mail that I could not answer from memory. It seemed like something I had read in a book once so the long-del...
TECHNICAL ARTICLES | 2017-11-01

Rating of Helical Asymmetric Tooth Gears

Although gear geometry and the design of asymmetric tooth gears are well known and published, they are not covered by modern national or international gear design and rating standards. This limits their broad implementation for various gear applications, despite substantial performance advantages in comparison to symmetric tooth gears for mostly unidirectional drives. In some industries — like aerospace, that are accustomed to using gears with non-standard tooth shapes — the rating of these gears is established by comprehensive testing. However, such testing programs are not affordable for many other gear drive applications that could also benefit from asymmetric tooth gears.
GEAR TALK WITH CHUCK | 2017-10-03

Education vs. Training

Buried deep within the never ending debate on job growth is a fundamental misunderstanding on the difference between education and training. I am a...
GEAR TALK WITH CHUCK | 2017-08-29

Fact Checking Legends

The much better half returned from her first beauty shop appointment in Oil City, shaking her newly coiffed head. Her stylist was an Oil Country li...
GEAR TALK WITH CHUCK | 2017-07-19

Dangerous Waters

When a consultant’s phone rings they never know what the client or potential client may need. Sadly, calls frequently involve sorting out messes th...
GEAR TALK WITH CHUCK | 2017-07-05

The Internet Never Forgets

Another one of those graduate student requests turned up in my e-mail inbox this week. This one referenced one of my AGMA Fall Technical Meeting pa...
TECHNICAL ARTICLES | 2017-07-01

Contact Fatigue Characterization of Through-Hardened Steel for Low-Speed Applications like Hoisting

In several applications like hoisting equipment and cranes, open gears are used to transmit power at rather low speeds (tangential velocity < 1m/s) with lubrication by grease. In consequence those applications have particularities in terms of lubricating conditions and friction involved, pairing of material between pinion and gear wheel, lubricant supply, loading cycles and behavior of materials with significant contact pressure due to lower number of cycles.
GEAR TALK WITH CHUCK | 2017-05-23

Why Are We Here?

Back when getting ISO 9000 certified was “the thing,” companies were expected to have a mission statement. I retroactively confess to not being a “...
FEATURE ARTICLES | 2017-05-01

Gear Design Deconstructed

How difficult is it to design a gear? It depends upon whom you ask.
ASK THE EXPERT | 2017-05-01

Gear Teeth as Bearing Surfaces

A reader wonders about gears where the tops of the teeth are the bearing surface, as used in spur gear differentials. Do they require any special construction or processing?
GEAR TALK WITH CHUCK | 2017-04-04

What Makes a Good Design?

In my last post I insisted that good design wins in the marketplace. As a student of automotive history, I am compelled to admit that some very gre...
GEAR TALK WITH CHUCK | 2017-03-30

Open Source Part II

One of the things I mention when teaching about gears is the long history of great minds who have contributed to our field. Early readers of Ge...
GEAR TALK WITH CHUCK | 2017-03-28

Should Gear Technology be Open Source?

One of the few things I miss about my old commute is all the great content I heard on public radio. Ten hours a week of news, in depth features, an...
GEAR TALK WITH CHUCK | 2017-03-09

Is This Change Necessary?

Ranting about needless software upgrades got me thinking about why we love “new” things. Aren’t there some things we should leave well enough alone...
PUBLISHER'S PAGE | 2016-11-01

Our Next Leader

No, not that president! I mean Matt Croson, the new president of the American Gear Manufacturers Association, who started in June and has been busy getting to know the gear industry and AGMA's members.
VOICES | 2016-11-01

AGMA Standards Committees Keep Industry in Business

More than 100 years ago, gear manufacturers were facing a significant challenge from industry. The incredible advances in industrialization and transportation that occurred at the turn of the 20th century resulted in incredible growth for gear makers, but there were significant technical issues. "The lack of process and product standardization was a continuing problem in all U.S. industry. The lack of industry-wide gear standards meant there were no standard gear tooth sizes, ratings, quality definition or consistent manufacturing methods" (Celebrating 100 Years of Gearing, pg. 22).
GEAR TALK WITH CHUCK | 2016-09-27

Each One Teach One

I have posted before about the many people who helped me along the way to becoming a productive member of the gear community. Today I would like to...
TECHNICAL ARTICLES | 2016-09-01

Increased Tooth Bending Strength and Pitting Load Capacity of Fine-Module Gears

The common calculation methods according to DIN 3990 and ISO 6336 are based on a comparison of occurring stress and allowable stress. The influence of gear size on the load-carrying capacity is considered with the size factors YX (tooth root bending) and ZX (pitting), but there are further influences, which should be considered. In the following, major influences of gear size on the load factors as well as on the permissible tooth root bending and contact stress will be discussed.
TECHNICAL ARTICLES | 2016-09-01

A Proposed Pre-Finish Cylindrical Gear Quality Standard

This proposed standard would not make any recommendations regarding the required quality for any application. The intent is to establish standard pre-finish quality classes for typical finishing operations, which only include the inspection elements that are important to properly evaluate pre-finish gear quality as it applies to the finishing operation. It would be the responsibility of the manufacturing/process engineer, quality engineer, or other responsible individual to establish the required pre-finish quality class for their application.
GEAR TALK WITH CHUCK | 2016-08-30

Hear it First at FTM 2016

Gear Technology has a long history of publishing and archiving important technical papers from the American Gear Manufacturers’ Associatio...
GEAR TALK WITH CHUCK | 2016-08-18

Sarcasm Font Needed?

The metaphor post got me thinking of just how much miscommunication occurs because people do not speak or write directly to the point. Aside from t...
PUBLISHER'S PAGE | 2016-06-01

Apologies

I'd like to apologize to the dedicated people working on revisions to the AGMA 925 standard and the Technical Report ISO 15144-1, both of which deal with the issue of micropitting. In the March/April issue of Gear Technology, we published an opinion piece in our Voices column that harshly criticized the methods for predicting micropitting outlined in ISO 15144-1.
GEAR TALK WITH CHUCK | 2016-05-31

Animal Trouble

Although the official astrological start to summer in the northern hemisphere is still three weeks away, the Memorial Day weekend just concluded ma...
GEAR TALK WITH CHUCK | 2016-03-22

The Beginning of Wisdom

Aphorisms, pithy statements of fact, are a favorite of mine. They appeal because when you need to remember things you cannot always count on ...
GEAR TALK WITH CHUCK | 2016-02-11

The World before Wikipedia and Google

I have a lot of books. Like old friends, they sit on shelves and in boxes waiting for me to need them. It has been pointed out to me that books are...
GEAR TALK WITH CHUCK | 2016-01-14

Better Tools, Better Gears?

  Previous blogs have discussed how fortunate we are to live in an age with the very best in gear making technology. Modern gear grinding m...
GEAR TALK WITH CHUCK | 2016-01-12

Storage Capacity

The management here at Beyta Gear Service’s world headquarters has ordered a clean-up of certain storage areas. Our now adult children left quite a...
GEAR TALK WITH CHUCK | 2015-10-15

Family Reunion Time

The AGMA Fall Technical Meeting (FTM) has been called a gear industry family reunion. This year’s gathering gets underway Sunday (Oct. 18th) in Det...
GEAR TALK WITH CHUCK | 2015-09-29

Honorable Data

The huge flap over the Volkswagen “defeat code” for diesel EPA testing is a cautionary tale for all engineers and executives — regardless of produc...
GEAR TALK WITH CHUCK | 2015-09-22

How Reliable is Our Information?

How much can we trust our understanding of how things work? There was a special joint web ex meeting this week between two AGMA committees that got...
GEAR TALK WITH CHUCK | 2015-09-17

Questions Should Not Be Disruptive

Continuing my rant on disruptive employees: a few posts ago I mentioned the ill will I engendered early in a new job by questioning the large perce...
GEAR TALK WITH CHUCK | 2015-09-10

A Century of Gears

The American Gear Manufacturers’ Association [AGMA] will celebrate its 100th Anniversary in 2016. The party will begin with the Fall Tec...
GEAR TALK WITH CHUCK | 2015-06-11

Decisions, Decisions

Twenty years ago, a colleague devoted many hours to developing an all-inclusive computer program that would convert a twenty-question form into fin...
INDUSTRY NEWS | 2015-06-01

Industry News

News from Around the Gear Industry
GEAR TALK WITH CHUCK | 2015-05-21

Applied Science, Part Two

My previous posting on engineering vs. science reminded me of a professor who insisted “real engineers” had to be able to reason things back to “fi...
GEAR TALK WITH CHUCK | 2015-05-14

Final Points...

W.Edward Deming’s quality management system was credited with resurrecting and changing Japan’s manufacturing economy after World War II. Experts t...
GEAR TALK WITH CHUCK | 2015-03-17

Time to Update Our Clichés?

[starbox]Evolving language and out-of-touch “seniors” not understanding it have been popular topics with stand-up comedians for many years. Growing...
GEAR TALK WITH CHUCK | 2015-03-10

Paying it Forward

[starbox]Sometimes we cannot really anticipate the positive future effects of something we do today. This was illustrated to me this winter as it h...
GEAR TALK WITH CHUCK | 2015-03-03

Secret Weapon: Checklists

[starbox]One of the first things I learned in the Boy Scouts was the use of checklists to make sure things weren’t forgotten for camping trips. The...
ASK THE EXPERT | 2015-03-01

Calculating Face Load Distribution Factor

How should we consider random helix angle errors fHβ and housing machining errors when calculating KHβ? What is a reasonable approach?
EVENTS | 2015-03-01

Calendar

The complete technical calendar from the March/April 2015 issue of Gear Technology.
GEAR TALK WITH CHUCK | 2015-02-24

Why is this Stuff Still so Complicated?

[starbox] Much of my engineering practice is working with companies that design machines only once in a while. I enjoy working with the people on ...
GEAR TALK WITH CHUCK | 2014-10-30

Moving the Goal Posts

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GEAR TALK WITH CHUCK | 2014-10-29

History Lessons

GEAR TALK WITH CHUCK | 2014-10-07

Spamsters be Damned — We're Bloggin' Here

 [starbox] The anticipated, two-way dialog for this blog has been hampered by persistent spammers trying to scam their way onto t...
TECHNICAL ARTICLES | 2014-08-01

First International Involute Gear Comparison

Measurement institutions of seven different countries — China, Germany, Japan, Thailand, Ukraine, United Kingdom and the U.S. — participated in the implementation of the first international comparison of involute gear measurement standards. The German metrology institute Physikalisch-Technische Bundesanstalt (PTB) was chosen as the pilot laboratory as well as the organizer. Three typical involute gear measurement standards provided by the PTB were deployed for this comparison: a profile, a helix and a pitch measurement standard. In the final analysis, of the results obtained from all participants, the weighted mean was evaluated as reference value for all 28 measured parameters. However, besides the measurement standards, the measured parameters, and, most importantly, some of the comparison results from all participants are anonymously presented. Furthermore, mishandling of the measurement standards as occurred during the comparison will be illustrated.
GEAR TALK WITH CHUCK | 2014-07-15

Our “Common” Language?

[starbox] Watching the World Cup final reminds me of that old adage about Americans and the English being divided by a common language. For exam...
GEAR TALK WITH CHUCK | 2014-07-08

Better to be Lucky than Smart

[starbox] The special 30th Anniversary Issue of Gear Technology magazine represents a lot of extra work on the part of...
GEAR TALK WITH CHUCK | 2014-07-01

You Don’t Know What You Don’t Know

[starbox] If ever a situation cried out for a short, texting-friendly acronym it is the unavoidable problem of “You don’t know what you don’t kn...
GEAR TALK WITH CHUCK | 2014-06-03

Failures Need Not Be Permanent

[starbox] The mailman delivered some used books to my house this week, so I expect to be blogging a bit about their content in the coming weeks....
EVENTS | 2014-06-01

AGMA Recognizes Member Achievements at Annual Meeting

The AGMA/ABMA Annual Meeting took place April 10-12 in St. Petersburg, Florida. Between committee meetings, networking opportunities and social events, many individuals in the gear industry were presented awards.
GEAR TALK WITH CHUCK | 2014-05-29

What Defines Success?

[starbox] The last of my uncles died this week. In my parents’ generation he was considered a successful man, despite not having a college degre...
TECHNICAL ARTICLES | 2014-05-01

Application and Improvement of Face Load Factor Determination Based on AGMA 927

The face load factor is one of the most important items for a gear strength calculation. Current standards propose formulae for face load factor, but they are not always appropriate. AGMA 927 proposes a simpler and quicker algorithm that doesn't require a contact analysis calculation. This paper explains how this algorithm can be applied for gear rating procedures.
GEAR TALK WITH CHUCK | 2014-03-28

What Happened to FEA?

[starbox] Thinking back on my experiences on the Helical Gear Rating Committee, I am a bit shocked at what hasn’t happened. As AGMA 218 was bein...
GEAR TALK WITH CHUCK | 2014-03-26

Where Do Allowable Stresses Come From?

One of the most important aspects of a gear rating standard is the allowable stress charts. For spur and ...
GEAR TALK WITH CHUCK | 2014-03-24

Great Moments in Gear Rating

[starbox] By now readers of this Blog are aware of my interest in gear trade history. The more I learn about how we got to this point in our und...
GEAR TALK WITH CHUCK | 2014-03-21

Action Items for the Gear Trade

[starbox] Recently I learned that it took over 20 years for the gear industry to agree on its first “standard” tooth form — and that was after s...
GEAR TALK WITH CHUCK | 2014-03-14

The Beginning of Wisdom

GEAR TALK WITH CHUCK | 2014-03-07

What Did They Know and When Did They Know It?

[starbox] No, I am not launching a criminal investigation. The title of this posting summarizes my ongoing study of the history of gear ratings....
INDUSTRY NEWS | 2014-02-27

KISSsoft Offers Standards in the Shaft Strength Calculation

For an analytical strength assessement, in the first instance the currently valid standard has to be applied. Therefore, an essential tas...
GEAR TALK WITH CHUCK | 2014-02-10

All Hail the Internet

While it is customary for people of a certain age to decry the decline of civilization resulting from the Internet, this is one old guy who wonders...
GEAR TALK WITH CHUCK | 2014-02-07

Many Hands Make For Light Work

[starbox] As mentioned in my last posting, the AGMA Helical Gear Rating Committee ([HGRC)] was in Chicago this week for two days of work on the ...
GEAR TALK WITH CHUCK | 2014-02-05

Practical Magic

[starbox] Today I have t
GEAR TALK WITH CHUCK | 2014-01-29

Unsung Heroes of the Gear Industry - Metallurgists

Snow covered trees
GEAR TALK WITH CHUCK | 2014-01-13

Introduction

[caption id="attachment_5" align="alignright" width="200"]Charles D. Schultz
ASK THE EXPERT | 2014-01-01

Planet Carrier Design

With all the advantages of building float into a planetary gear system, what advantages are there to using a carrier in the first place, rather than simply having your planets float in the system?
TECHNICAL ARTICLES | 2013-10-01

Gear Standards and ISO GPS

In today’s globalized manufacturing, all industrial products having dimensional constraints must undergo conformity specifications assessments on a regular basis. Consequently, (standardization) associated with GD&T (geometrical dimensioning and tolerancing) should be un-ambiguous and based on common, accepted rules. Of course gears - and their mechanical assemblies - are special items, widely present in industrial applications where energy conversion and power transmission are involved.
VOICES | 2013-10-01

The Devil Is in the Details

A response to the September 2013 Voices piece on how gear standards are written, from one who's been there.
VOICES | 2013-09-01

Letters to the Editor

Readers respond to our "Job Shop Lean" column and the "My Gear is Bigger than Your Gear" article.
VOICES | 2013-09-01

How Gear Standards are Written

The new chairman of the AGMA Technical Division Executive Committee explains what's involved in the process of developing technical standards at the AGMA.
VOICES | 2013-09-01

New Standards for Large Ring Gears for Mills, Kilns

Methods of examining large ring gear teeth to detect surface breaking discontinuities have often been time-consuming and limited in terms of data collected. Methods such as visual and magnetic particle inspection can miss critical discontinuities. However, a new ASTM international standard provides a more effective method for gear examination using eddy current array, a technology that has been widely used but, until now, not standardized.
TECHNICAL ARTICLES | 2013-09-01

Light-Weight Design for Planetary Gear Transmissions

There is a great need for future powertrains in automotive and industrial applications to improve upon their efficiency and power density while reducing their dynamic vibration and noise initiation. It is accepted that planetary gear transmissions have several advantages in comparison to conventional transmissions, such as a high power density due to the power division using several planet gears. This paper presents planetary gear transmissions, optimized in terms of efficiency, weight and volume.
FEATURE ARTICLES | 2013-08-01

Gear Expo 2013 - An Oscar-Worthy Indy Production

We are well into an odd-number year, so it must be just about time for another Gear Expo. Indeed, the big show -- Gear Expo 2013 -- kicks off in Indianapolis at 9:00 a.m. Tuesday, September 17, wrapping up Thursday the 19th at 4:00 p.m. And whether you are exhibiting or attending, the bottom line is you are going -- a good thing for you, your company and the tightly knit U.S. gear industry.
EVENTS | 2013-08-01

EMO 2013 - Intelligence in Production

Preview of some of the exhibits relevant to gear manufacturing at the upcoming EMO 2013.
FEATURE ARTICLES | 2013-08-01

Leading the Way in Lead Crown Correction and Inspection

Forest City Gear applies advanced gear shaping and inspection technologies to help solve difficult lead crown correction challenges half a world away. But these solutions can also benefit customers much closer to home, the company says. Here's how…
INDUSTRY NEWS | 2012-12-03

Norton Abrasives Announces Brand Standards Program

Norton Abrasives, a brand of Saint-Gobain Abrasives, has announced the introduction of a new global Norton brand standards program. The s...
INDUSTRY NEWS | 2012-10-17

Okuma Presents Job Shop Productivity Open House

CNC machine tool manufacturer Okuma America Corporation and distributor Morris Midwest are hosting an event that will focus on machine to...
TECHNICAL ARTICLES | 2012-06-01

Towards an Improved AGMA Accuracy Classification System on Double-Flank Composite Measurements

AGMA introduced ANSI/AGMA 2015–2–A06— Accuracy Classification System: Radial System for Cylindrical Gears, in 2006 as the first major rewrite of the double-flank accuracy standard in over 18 years. This document explains concerns related to the use of ANSI/AGMA 2015–2–A06 as an accuracy classification system and recommends a revised system that can be of more service to the gearing industry.
TECHNICAL ARTICLES | 2012-05-01

Application of the First International Calculation Method for Micropitting

The first edition of the international calculation method for micropitting—ISO TR 15144–1:2010—was just published last December. It is the first and only official, international calculation method established for dealing with micropitting. Years ago, AGMA published a method for the calculation of oil film thickness containing some comments about micropitting, and the German FVA published a calculation method based on intensive research results. The FVA and the AGMA methods are close to the ISO TR, but the calculation of micropitting safety factors is new.
VOICES | 2011-05-01

Developing Flexible Couplings Standards

AGMA Flexible Couplings committee chairman Glenn C. Pokrandt gives an update about standards and other documents under development.
VOICES | 2011-03-01

Standards Development: Enclosed Drives

Chairman Todd Praneis of Cotta Transmission describes the activities of AGMA's Enclosed Drives technical committee.
FEATURE ARTICLES | 2011-03-01

Wind Standard Closer to Completion

Faithful Gear Technology readers may recall that our July 2009 issue contained an update of the deliberations provided by Bill Bradley. Now, almost two years later, there is an ISO/IEC wind turbine gearbox standard out for draft international standard ballot (ballot closes 2011-05-17).
VOICES | 2011-01-01

Writing the Standards

Gary A. Bish, director of product design technology for Horsburgh & Scott, discusses his role as chairman of the AGMA mill gearing committee.
VOICES | 2010-08-01

Raising the Standards

Dr. Phil Terry, chairman of the AGMA Technical Division Executive Committee, talks about the standards-making process.
VOICES | 2010-05-01

Future Demands Next Generation of Standards and Practices in Gear Industry

Gear manufacturers are moving into an era that will see changes in both engineering practices and industry standards as new end-products evolve. Within the traditional automotive industry, carbon emission reduction legislation will drive the need for higher levels of efficiency and growth in electric and hybrid vehicles. Meanwhile, the fast growing market of wind turbines is already opening up a whole new area of potential for gearbox manufacturers, but this industry is one that will demand reliability, high levels of engineering excellence and precision manufacturing.
TECHNICAL ARTICLES | 2010-05-01

Allowable Contact Stresses in Jacking Gear Units Used in the Offshore Industry

An offshore jack-up drilling rig is a barge upon which a drilling platform is placed. The barge has legs that can be lowered to the sea floor to support the rig. Then the barge can be “jacked up” out of the water, providing a stable work platform from which to drill for oil and gas. Jack-up drilling rigs were first introduced in the late 1950s. Rack-and- pinion-type jack-up units were introduced soon after that and have dominated the industry ever since.
TECHNICAL ARTICLES | 2010-01-01

Design, Development and Application of New, High-Performance Gear Steels

QuesTek Innovations LLC is applying its Materials by Design computational design technology to develop a new class of high-strength, secondary hardening gear steels that are optimized for high-temperature, low-pressure (i.e., vacuum) carburization. The new alloys offer three different levels of case hardness (with the ability to “dial-in” hardness profiles, including exceptionally high case hardness), and their high core strength, toughness and other properties offer the potential to reduce drivetrain weight or increase power density relative to incumbent alloys such as AISI 9310 or Pyrowear Alloy 53.
VOICES | 2009-07-01

Optimization through Customization

Many engineers and purchasing agents think it is more expensive to custom design a component or assembly these days when often customization can save on total costs.
FEATURE ARTICLES | 2009-07-01

An International Wind Turbine Gearbox Standard

Industrial gear standards have been used to support reliability through the specification of requirements for design, manufacturing and verification. The consensus development of an international wind turbine gearbox standard is an example where gear products can be used in reliable mechanical systems today. This has been achieved through progressive changes in gear technology, gear design methods and the continual development and refinement of gearbox standards.
TECHNICAL ARTICLES | 2008-07-01

Optimum Gear Tooth Microtopographies

A graphical procedure for selecting optimum combinations of profile and lead modifications.
PUBLISHER'S PAGE | 2007-05-01

The Gear Industry's Global Information Source

Have you ever been to Malaysia? How about Indonesia, Brazil, Slovakia or Russia? Well, we have. We go there every issue.
VOICES | 2007-03-01

Plastic Gear Standards: A Balancing Act

Creating standards for plastic gears calls for a deft touch. The challenge is to set uniform guidelines, yet avoid limiting the creative solutions plastic offers gear designers.
INDUSTRY NEWS | 2006-07-01

Industry News

The complete Industry News section from July/August 2006.
INDUSTRY NEWS | 2006-04-05

ISO Releases New Gear Standards

ISO's Technical Committee on Gears, comprised of a multi-national delegation, published several new standards, including: ISO 6336...
INDUSTRY NEWS | 2006-03-09

Ikona Gear Launches Oil and Gas Division, Signs Licensing Agreements

Ikona Gear launched Ikona Industries Corp. to focus on developing, manufacturing and shipping novel gearing applications for the oil and ...
PRODUCT NEWS | 2005-07-01

Product News

The complete Product News from July/August 2005.
FEATURE ARTICLES | 2005-07-01

Opportunities for Gear Grinders - Insights from the Machinery Front

Tom Lang of Kapp Technologies shares his views on the trends affecting ground gears.
TECHNICAL ARTICLES | 2005-07-01

Systematic Investigations on the Influence of Case Depth on the Pitting and Bending Strength of Case Carburized Gears

The gear designer needs to know how to determine an appropriate case depth for a gear application in order to guarantee the required load capacity.
INDUSTRY NEWS | 2004-09-01

Industry News

The complete Industry News section from the September/October 2004 issue of Gear Technology.
PUBLISHER'S PAGE | 2004-07-01

Sweet Spot

When a baseball player hits the ball well, he can hear it and feel it in his swing. There’s nothing quite like the feel of driving the bat through the ball and watching the ball sail over the fence.
TECHNICAL ARTICLES | 2004-05-01

Globalization Brings AGMA, ISO Standards Closer

“The gear marketplace is a global marketplace.” Bill Bradley says it easily, with no special emphasis. The vice president of AGMA’s technical division sees the statement as an obvious fact.
TECHNICAL ARTICLES | 2004-05-01

Comparison of Rating Trends in AGMA Versus ISO

As the international business community grows closer together, the need for understanding differences between national and international gear rating standards becomes increasingly important for U.S. gear manufacturers competing in the world market.
TECHNICAL ARTICLES | 2004-03-01

New ANSI-AGMA Accuracy Standards for Gears

AGMA has started to replace its 2000-A88 standard for gear accuracy with a new series of documents based largely on ISO standards. The first of the replacement AGMA standards have been published with the remainder coming in about a year. After serving as a default accuracy specification for U.S. commerce in gear products for several decades, the material in AGMA 2000-A88 is now considered outdated and in need of comprehensive revision.
INDUSTRY NEWS | 2003-07-01

Industry News

Complete Industry News for July/August 2003.
PRODUCT NEWS | 2002-03-01

Product News

Complete Product News for March/April 2002.
TECHNICAL ARTICLES | 2001-03-01

The Calculation of Optimum Surface Carbon Content for Carburized Case Hardened Gears

For high-quality carburized, case hardened gears, close case carbon control is essential. While tight carbon control is possible, vies on what optimum carbon level to target can be wider than the tolerance.
PRODUCT NEWS | 2001-01-01

Software Bits

Welcome to our Software Bits page. Here we feature new software products for gear design, manufacturing and testing.
TECHNICAL ARTICLES | 2000-11-01

Parallel Axis Gear Grinding: Theory & Application

The goal of gear drive design is to transit power and motion with constant angular velocity. Current trends in gear drive design require greater load carrying capacity and increased service life in smaller, quieter, more efficient gearboxes. Generally, these goals are met by specifying more accurate gears. This, combined with the availability of user-friendly CNC gear grinding equipment, has increased the use of ground gears.
EVENTS | 2000-07-01

Technical Calendar

Complete Technical Calendar for July/August 2000.
INDUSTRY NEWS | 2000-07-01

Determining Lead Error on a Crowned Pinion

Q&A is your interactive gear forum.
FEATURE ARTICLES | 2000-07-01

Gear Measurement Traceability and Uncertainty

Until recently, there was a void in the quality control of gear manufacturing in this country (Ref. 1). Gear measurements were not traceable to the international standard of length through the National Institute of Standards and Technology (NIST). The U.S. military requirement for traceability was clearly specified in the military standard MIL-STD-45662A (Ref. 2). This standard has now been replaced by commercial sector standards including ISO 9001:1994 (Ref. 3), ISO/IEC Guide 25 (Ref, 4), and the U.S. equivalent of ISO/IEC Guide 25 - ANSI/NCSL Z540-2-1997 (Ref. 5). The draft replacement to ISO/IEC Guide 25 - ISO 17025 states that measurements must either be traceable to SI units or reference to a natural constant. The implications of traceability to the U.S. gear industry are significant. In order to meet the standards, gear manufacturers must either have calibrated artifacts or establish their own traceability to SI units.
TECHNICAL ARTICLES | 1998-11-01

Calculating Spur and Helical Gear Capacity with ISO 6336

This is the third article in a series exploring the new ISO 6336 gear rating standard and its methods of calculation. The opinions expressed herein are htose of the author as an individual. They do not represent the opinions of any organization of which he is a member.
TECHNICAL ARTICLES | 1998-09-01

Comparing Standards

One of the best ways to learn the ISO 6336 gear rating system is to recalculate the capacity of a few existing designs and to compare the ISO 6336 calculated capacity to your experience with those designs and to other rating methods. For these articles, I'll assume that you have a copy of ISO 6336, you have chosen a design for which you have manufacturing drawings and an existing gear capacity calculation according to AGMA 2001 or another method. I'll also assume that you have converted dimensions, loads, etc. into the SI system of measurement.
INDUSTRY NEWS | 1998-07-01

Industry News

Industry News for July/August 1998.
FEATURE ARTICLES | 1998-07-01

Introduction to ISO 6336 What Gear Manufacturers Need to Know

ISO 6336 Calculation of Load Capacity of Spur and Helical Gears was published in 1997 after 50 years of effort by an international committee of experts whose work spanned three generations of gear technology development. It was a difficult compromise between the existing national standards to get a single standard published which will be the basis for future work. Many of the compromises added complication to the 1987 edition of DIN 3990, which was the basic document.
FEATURE ARTICLES | 1998-05-01

New Guidelines For Wind Turbine Gearboxes

The wind turbine industry has been plagued with gearbox failures, which cause repair costs, legal expenses, lost energy production and environmental pollution.
FEATURE ARTICLES | 1998-05-01

AGMA and ISO Accuracy Standards

The American Gear Manufacturers Association (AGMA) is accredited by the American National Standards Institute (ANSI) to write all U.S. standards on gearing. However, in response to the growing interest in a global marketplace, AGMA became involved with the International Standards Organization (ISO) several years ago, first as an observer in the late 1970s and then as a participant, starting in the early 1980s. In 1993, AGMA became Secretariat (or administrator) for Technical Committee 60 of ISO, which administers ISO gear standards development.
PUBLISHER'S PAGE | 1997-11-01

Good - Bye, Dad

I sat down to write this editorial about my father, Harold Goldstein, as he approached his 80th birthday in October. I had meant it to be a celebration of his nearly 65 years in the machine tool business. Unfortunately, on August 26, as I was working on it, my father passed away after a long battle with emphysema. This editorial has now become a memorial as well as a celebration.
VOICES | 1997-09-01

The Gear Standards Challenge

Who wants or needs technical details about gearing? Who cares about it? Three out of every four people who are reading this magazine make up at least 75% of those who have an interest in the subject. The members of AGMA, EUROTRANS, JGMA and JSIM have an interest. All the people attending the Gear Expo in Detroit have an interest. Clearly, however, the people with the most pressing interest in our industry are our customers, the end users of gear products. The unfortunate reality, though, is that in many cases, these customers don't even know that's what they want.
TECHNICAL ARTICLES | 1997-07-01

Structural Analysis of Teeth With Asymmetrical Profiles

This article illustrates a structural analysis of asymmetrical teeth. This study was carried out because of the impossibility of applying traditional calculations to procedures involved in the specific case. In particular, software for the automatic generation of meshes was devised because existing software does not produce results suitable for the new geometrical model required. Having carried out the structural calculations, a comparative study of the stress fields of symmetrical and asymmetrical teeth was carried out. The structural advantages of the latter type of teeth emerged.
TECHNICAL ARTICLES | 1997-05-01

Eddy Current Examination of Gear Systems

Nondestructive examination (NDE) of ferrous and nonferrous materials has long proved an effective maintenance and anomaly characterization tool for many industries. Recent research has expanded its applicability to include the inspection of large, open gear drives. Difficulties inherent in other NDE methods make them time-consuming and labor-intensive. They also present the user with the environmental problem of the disposal of used oil. The eddy current method addresses these problems.
TECHNICAL ARTICLES | 1997-05-01

CNC Gear Grinding Methods

Grinding in one form or another has been used for more than 50 years to correct distortions in gears caused by the high temperatures and quenching techniques associated with hardening. Grinding improves the lead, involute and spacing characteristics. This makes the gear capable of carrying the high loads and running at the high pitch line velocities required by today's most demanding applications. Gears that must meet or exceed the accuracy requirements specified by AGMA Quality 10-11 or DIN Class 6-7 must be ground or hard finished after hear treatment.
TECHNICAL ARTICLES | 1997-01-01

Composite Electroless Nickel Coatings for the Gear Industry

Electroless Nickel (EN) plating, a process dating back to the 1940s, is one of the predominant metal finishing methods today. It is especially suitable for the gear industry, whose end uses span innumerable other industries, providing an endless assortment of requirements, environments, materials and specifications. EN plating has a broad array of functional features, which include:
FEATURE ARTICLES | 1996-11-01

Standard Issues

Standards are unlike gears themselves: mundane, but complex, ubiquitous and absolutely vital. Standards are a lingua franca, providing a common language with reference points for evaluating product reliability and performance for manufacturers and users. The standards development process provides a scientific forum for discussion of product design, materials and applications, which can lead to product improvement. Standards can also be a powerful marketing tool for either penetrating new markets or protecting established ones.
FEATURE ARTICLES | 1996-09-01

AGMA & MPIF Develop Standards, Information Sheet for Powder Metal Gears

AGMA and members of the Metal Powder Industries Federation (MPIF) are three years into a joint project to develop specifications and an information sheet on rating powder metal gears. According to committee vice chairman Glen A. Moore of Burgess-Norton Mfg. Co., the first phase of the project, the publication of AGMA Standard "6009-AXX, Specifications for Powder Metallurgy Gears," should be completed in late 1996 or early 1997.
TECHNICAL ARTICLES | 1996-09-01

Alternative Lubrication Methods for Large Open Gear Drives

The type of lubricant and the method of applying it to the tooth flanks of large open gears is very important from the point of view of lubrication technology and maintenance. When selecting the type of lubricant and the application method, it is important to check whether it is possible to feed the required lubricant quantity to the load-carrying tooth flanks, This is necessary to avoid deficient lubrication, damage to the gear and operational malfunctions. It is important to determine the type of lubricant, which may be fluid or grease-like. The consistency of the lubricant will have a direct impact on the ability of the lubrication system to feed adequately the lubricant to the gear. The interactions between the common types of lubricant and the lubrication application methods for open gear drives are shown in Fig. 1.
FEATURE ARTICLES | 1996-01-01

The SERCOS Interface Standard

Today motion control systems are migrating from analog to digital technology at an ever increasing rate because digital technology at an ever-increasing rate because digital drives provide performance equal to or exceeding that of analog drives, plus information to run your machine more effectively and manage your quality program and your business. Most of this data is simply not available from analog drives.
FEATURE ARTICLES | 1995-11-01

QS - 9000 Rules

Ready or not, QS-9000 is here. If you are a first-tier supplier to one of the Big Three automotive companies, you've already heard that compliance with this new quality standard is now an entry-level requirement for doing business with Ford, General Motors and Chrysler. If you're a second-or third-tier supplier, you can expect the ripple effect of this new standard to hit your company one way or another.
VOICES | 1994-09-01

Viewpoint - Our Readers Respond

I support Clem Miller (Viewpoint May/June) in his skepticism of ISO 9000. The metrology of gears is important, but in the present state of the art, manufacture is more accurate than design.
TECHNICAL ARTICLES | 1994-09-01

A Comparison of ISO 4156-ANSI B92.2M - 1980 With Older Imperial Standards

The purpose of this article is to discuss ISO 4156/ANSI B92.2M-1980 and to compare it with other, older standards still in use. In our experience designing and manufacturing spline gauges and other spline measuring or holding devices for splined component manufacturers throughout the world, we are constantly surprised that so many standards have been produced covering what is quite a small subject. Many of the standards are international standards; others are company standards, which are usually based on international standards. Almost all have similarities; that is, they all deal with splines that have involute flanks of 30 degrees, 37.5 degrees or 45 degrees pressure angle and are for the most part flank-fitting or occasionally major-diameter-fitting.
MANAGEMENT MATTERS | 1994-07-01

The Frugal Certification Process

Much about ISO 9000 is the subject of noisy debate. But on one thing almost everyone, true believers and critics alike, agrees: Getting ISO 9000 certification can be expensive. Companies can expect to spend at least $35,000 for basic certification and six-month checkup fees over a three-year period. These figures do not include hidden costs like time and money spent on internal improvements required to meet ISO 9000 certification. But the really big-ticket items in the process are employee time and the cost of bringing in outside consultants. Many ISO 9000 consultants charge upwards of $1,800 a day.
FEATURE ARTICLES | 1994-07-01

AGMA Exec Speaks Out on ISO 9000

With all the heated debate and hoopla surrounding ISO 9000 certification, everyone seems to have an opinion about whether to sign up. Executives in the gear industry are flooded with information and ideas that often seem at odds. Gear Technology asked AGMA executive director Joe T. Franklin, Jr. to give an industry perspective on the pros and cons of ISO 9000 certification.
VOICES | 1994-05-01

Gear Metrology Standards and ISO 9000

I noted with interest the beginning of Gear Technology's three-part series on ISO 9000 certification. I also recently attended Brown & Sharpe's/Leitz gear metrology seminar. Both events caused me to smile and reflect.
INDUSTRY NEWS | 1994-05-01

Choosing An ISO 9000 Consultant: Why, When & How

On of the key questions confronting any company considering ISO 9000 certification is, how much is this going to cost? The up-front fees are only the beginning. Dissect the ISO 9000 certification procedure with an eye for hidden costs, and two segments of the process will leap out - the cost of consultants and the cost of making in-house improvements for the sake of passing certification. Most of these costs can be controlled by careful selection f the right consultant in the first place.
PUBLISHER'S PAGE | 1994-03-01

ISO 9000: Global Market Salvation Or A Pig In A Poke

ISO 9000 is the latest hot topic in marketing and manufacturing circles. Everyone seems to be talking about it, but few seem to understand it completely. depending on whom one talks to, it's either the greatest thing to hit industry since the assembly line, another cash cow for slick consultants, a conspiracy on the part of Europeans to dominate global markets, or the next necessary step to compete in the global economy of the twenty-first century. It may be all of the above.
INDUSTRY NEWS | 1994-03-01

What is ISO 9000 and Why Should I Care

What follows is the first of three articles we will be running on ISO 9000 and what it means for the gear industry. This first article will cover what ISO 9000 is, what some of its benefits - and problems - are, and whether your company should be a candidate for this certification process. In our next issue, we will consider the important question of how, when, and if to hire an ISO 9000 consultant. The final article in this series will discuss ways to save money while streamlining the certification process in your company.
VOICES | 1993-01-01

Our Readers Discuss Gear Rattle, Gear Books, and Gear Tech

Investigation of Gear Rattle Phenomena The article by Messrs. Rust, Brandl and Thien was very interesting in its description of the problem and of some of the interactions which occur.
INDUSTRY NEWS | 1991-09-01

Single Flank Measuring; Estimating Horsepower Capacity

Question: What is functional measurement and what is the best method for getting truthful answers?
TECHNICAL ARTICLES | 1991-03-01

Bevel Gear Manufacturing Troubleshooting

The quality of gearing is a function of many factors ranging from design, manufacturing processes, machine capability, gear steel material, the machine operator, and the quality control methods employed. This article discusses many of the bevel gear manufacturing problems encountered by gear manufacturers and some of the troubleshooting techniques used.
VOICES | 1991-01-01

AGMA Responds to Gear Standards Article

The authors of last issue's article comparing AGMA, ISO and BS methods for Pitting Resistance Ratings are commended. Trying to compare various methods of rating gears is like hitting a moving target in a thick forest. The use of different symbols, presentations, terminology, and definitions in these standards makes it very difficult. But the greatest problem lies with the authors' use of older versions of these documents. ISO drafts and AGMA standards have evolved at the same time their work was accomplished and edited.
TECHNICAL ARTICLES | 1991-01-01

AGMA, ISO, and BS Gear Standards Part II - Pitting Resistance Ratings

In Part I differences in pitting ratings between AGMA 218, the draft ISO standard 6336, and BS 436:1986 were examined. In this part bending strength ratings are compared. All the standards base the bending strength on the Lewis equation; the ratings differ in the use and number of modification factors. A comprehensive design survey is carried out to examine practical differences between the rating methods presented in the standards, and the results are shown in graphical form.
TECHNICAL ARTICLES | 1990-11-01

AGMA, ISO, and BS Gear Standards Part I - Pitting Resistance Ratings

A study of AGMA 218, the draft ISO standard 6336, and BS 436: 1986 methods for rating gear tooth strength and surface durability for metallic spur and helical gears is presented. A comparison of the standards mainly focuses on fundamental formula and influence factors, such as the load distribution factor, geometry factor, and others. No attempt is made to qualify or judge the standards other than to comment on the facilities or lack of them in each standard reviewed. In Part I a comparison of pitting resistance ratings is made, and in the subsequent issue, Part II will deal with bending stress ratings and comparisons of designs.
PUBLISHER'S PAGE | 1990-05-01

Looking To The Future

Six years ago this month, the very first issue of Gear Technology, the Journal of Gear Manufacturing, went to press. The reason for starting the publication was a straightforward one: to provide a forum for the presentation of the best technical articles on gear-related subjects from around the world. We wanted to give our readers the information they need to solve specific problems, understanding new technologies, and to be informed about the latest applications in gear design and manufacturing. The premise behind Gear Technology was also a straightforward one: the better informed our readers were about the technology, the more competitive they and their companies would be int he world gear market.
PUBLISHER'S PAGE | 1989-11-01

Editorial

Mission: Competing to Win Like a lot of people, I grew up seeing the world as fairly flat and believing that everything of importance happened in Texas. As I grew older, my outlook grew to include the United States, Canada, and Mexico. The rest of the world did not seem very important, if it existed at all. Unfortunately, I was not alone in this very narrow view. Many other in the gear business shared this perception.
PUBLISHER'S PAGE | 1989-09-01

Editorial

From tiny beginnings, the AGMA Gear Expo is growing into a fine, strapping show. This year's effort, Gear Expo '89, "The Cutting Edge," will be bigger and better than ever. What started as a few tabletop exhibits in Chicago four years ago has now grown to a full-size, international exhibition at the David Lawrence Convention Center in Pittsburgh. With over 160 exhibitors, including major gear manufacturers and suppliers from around the world, this year's show promises to be a great success as well.
TECHNICAL ARTICLES | 1989-07-01

A New Method of Designing Worm Gears

The first part of this article describes the analytical design method developed by the author to evaluate the load capacity of worm gears. The second part gives a short description of the experimental program and testing resources being used at CETIM to check the basic assumptions of the analytical method; and to determine on gears and test wheels the surface pressure endurance limits of materials that can be used for worm gears. The end of the article compares the results yielded by direct application of the method and test results.
EVENTS | 1988-11-01

Technical Calendar

November 1-3. SME Gear Processing and Manufacturing Clinic, Sheraton Meridian, Indianapolis, IN. November 5-10. international Conference on Gearing, Zhengzhou, China
TECHNICAL ARTICLES | 1987-05-01

Influence of Geometrical Parameters on the Gear Scuffing Criterion - Part 2

In ParI 1 several scuffing (scoring) criteria were shown ultimately to converge into one criterion, the original flash temperature criterion according to Blok. In Part 2 it will be shown that all geometric influences may be concentrated in one factor dependent on only four independent parameters, of which the gear ratio, the number of teeth of the pinion, and the addendum modification coefficient of the pinion are significant.
TECHNICAL ARTICLES | 1987-03-01

Influence of Geometrical Parameters on the Gear Scuffing Criterion - Part I

The load capacity rating of gears had its beginning in the 18th century at Leiden University when Prof. Pieter van Musschenbroek systematically tested the wooden teeth of windmill gears, applying the bending strength formula published by Galilei one century earlier. In the next centuries several scientists improved or extended the formula, and recently a Draft International Standard could be presented.
PUBLISHER'S PAGE | 1987-01-01

Industry Shows Shift Emphasis

A change has taken place within the industry that is going to have an enormous effect on the marketing, sales, and purchasing of gear manufacturing and related equipment. This change was the American Gear Manufacturers' Association, first biennial combination technical conference and machine tool minishow.
TECHNICAL ARTICLES | 1986-11-01

Curvic Coupling Design

Curvic Couplings were first introduced in 1942 to meet the need for permanent couplings and releasing couplings (clutches), requiring extreme accuracy and maximum load carrying capacity, together with a fast rate of production. The development of the Curvic Coupling stems directly from the manufacture of Zerol and spiral bevel gears since it is made on basically similar machines and also uses similar production methods. The Curvic Coupling can therefore lay claim to the same production advantages and high precision associated with bevel gears.
FEATURE ARTICLES | 1986-09-01

Tooth Strength Study of Spur Planet Gears

In the design of any new gear drive, the performance of previous similar designs is very carefully considered. In the course of evaluating one such new design, the authors were faced with the task of comparing it with two similar existing systems, both of which were operating quite successfully. A problem arose, however, when it was realized that the bending stress levels of the two baselines differed substantially. In order to investigate these differences and realistically compare them to the proposed new design, a three-dimensional finite-element method (FEM) approach was applied to all three gears.
EVENTS | 1986-07-01

Technical Calendar

October 5-8, 1986 AGMA Fall technical Conference & Gearing Exhibit September 17-19, 1986 Ohio State University Gear Noise Seminar November 11-13, 1986 SME Gear Processing and Manufacturing Clinic November 19-21, 1986 Seminar: Gear System Design for Minimum Noise
TECHNICAL ARTICLES | 1986-07-01

Effect of MoS2 Films on Scoring Resistance of Gears

Gears are currently run at high speed and under high load. It is a significant problem to develop lubricants and gears with high load-carrying capacity against scoring. The particles of molybdenum disulfide have been considered to increase the scoring resistance of the gears. The wear characteristics and the scoring resistance of the gears lubricated with MoS2 paste and MoS2 powder have been investigated. (1) However, there are few investigations on the performance of the gears coated with MoS2 film with respect to scoring.
VOICES | 1985-09-01

Industry Forum

Your May/June issue contains a letter from Edward Ubert of Rockwell International with some serious questions about specifying and measuring tooth thickness.
TECHNICAL ARTICLES | 1985-09-01

Hob Length Effects

Hobbing is probably the most popular gear manufacturing process. Its inherent accuracy and productivity makes it a logical choice for a wide range of sizes.
VOICES | 1985-01-01

Dear Editor

Congratulations from a number of readers who are impressed with the new magazine.
TECHNICAL ARTICLES | 1984-08-01

Determination of Gear Ratios

Selection of the number of teeth for each gear in a gear train such that the output to input angular velocity ratio is a specified value is a problem considered by relatively few published works on gear design.
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