[advertisement]

Industry 4.0

FRONTIERS | 2025-02-27

Moo-ving Forward!

I’ve always been a planner, and a new calendar feels like a blank slate of possibilities. 2025 promises an exciting year for AGMA Emerging Technology, with a packed schedule of programs. We began the year with a webinar featuring Noel Mack, CTO of LIFT: The National Advanced Materials and Manufacturing Institute. If you missed it, it is available on-demand on the AGMA website. Alongside committee meetings, we’ll host eleven webinars (first Wednesdays) and live presentations at key AGMA events, including the Annual Meeting, SNL, and the Motion + Power Technology Expo.

EVENT | 2024-09-18

Smart Production Solutions (SPS) 2024

With its unique concept, Smart Production Solutions (SPS) covers the entire spectrum of smart and digital automation – from simple sensors to intelligent solutions, from what is feasible today to the vision of a fully digitalized industrial world. SPS, located in Nuremberg, Germany, is an innovative platform for the automation industry with topics on control technology, electric drive systems, HMIs, software, sensors and mechanical infrastructure.

FEATURE ARTICLES | 2024-07-23

Investing in Industry 4.0 for the Gear Manufacturer/Job Shop (Part 1)

This article requires that the reader be familiar with Job Shop Lean, an approach to adapt the principles of lean manufacturing  for a job shop, regardless of its size or industry sector. The following articles will give the interested reader a sufficient background on the many differences between Job Shop Lean and Lean.

INDUSTRY NEWS | 2024-03-18

Mazak Joins the Cybersecurity Manufacturing Innovation Institute as Collaborative Partner

Continuing its leadership role in secure digital connectivity and Industry 4.0 manufacturing, Mazak has joined major cybersecurity research universities and enterprises throughout the country as a collaborative partner with the Cybersecurity Manufacturing Innovation Institute (CyManII). 

PRODUCT NEWS | 2023-12-07

GF Machining Solutions Expands Customer Digital Assistance with New My rConnect Platform

To ensure all customers and their machines benefit from digital assistance, GF Machining Solutions (GFMS) has launched their new My rConnect platform engineered for the company’s EDM, milling, and laser texturing machines. The all-encompassing platform allows shops to connect any model of GFMS machine for fast, responsive, and easily accessible service and support while also providing expanded digital capabilities.

PRODUCT NEWS | 2023-10-05

Kapp Niles Provides Digital Solutions for the Closed Loop

With Closed Loop, Kapp Niles offers a system that enables the integration of machining and measuring machines. By using Closed Loop, efficient processes and optimized production are realized. This tool helps companies to improve the quality of their workpieces and to make their processes more efficient.

INDUSTRY NEWS | 2023-06-29

Platinum Tooling Names New Regional Sales Manager

Platinum Tooling, the exclusive importer of Heimatec live tools and angle heads plus other global brands of precision machine tool accessories, is pleased to announce the appointment of Frank Twomey as the company’s Regional Sales Manager. In his new role, he will oversee all activities in eighteen states located in the Northeast, Mid-Atlantic and Southeast Regions of the United States. Company President, Preben Hansen, made the announcement at the company’s headquarters in Prospect Heights, Illinois. 

[advertisement]
EVENT | 2023-06-02

International Conference on Gear Production 2023

As an accompanying event to the International Conference on Gears 2023, the 5th International Conference on Gear Production is one of the most important biannual meeting points for the gear manufacturing industry both for technical experts and for decision-makers. Current challenges and solutions are presented and discussed, strongly emphasizing new potentials in productivity and/or the flexibility of gear manufacturing processes.

INDUSTRY NEWS | 2023-05-30

DMG MORI USA's Chicago Innovation Days 2023

At this year's traditional Chicago Innovation Days 2023, hosted at DMG MORI USA's headquarters in Hoffman Estates from April 11–14, Machining Transformation (MX) was the omnipresent highlight, including Technology Integration, Automation solutions, Digital Transformation (DX), and Green Transformation (GX). 

PRODUCT NEWS | 2023-05-02

Seco Propels Manufacturing with Smart Software and Actionable Intelligence

In the fast, cost-effective, sustainable future, smart software is paving the way to optimized production and improved decision making. Digital technology and smart software have already transformed the machining industry with unprecedented access to actionable data for better results in less time. With a wealth of data generated from production processes of all kinds, shops need to understand how to use that data to their advantage. Now, progressive manufacturers can move toward even greater benefits with software that fulfills the promises of Industry 4.0.

FEATURE ARTICLES | 2023-04-14

The Secrets to Implementing Lights-Out Machining

It’s little wonder there’s more and more interest in the potential of lights-out or unattended production. The benefits seem immediately obvious. Staffing costs fall significantly if you can run equipment unsupervised, or with far fewer operators. Production capacity of the business greatly increases, offering the opportunity to add more customers without the expense of adding new equipment or staff.

TECHNICAL ARTICLES | 2023-04-14

Closed Loop for Gears: Some Case Studies

The closed-loop concept has become widespread in recent years, especially in relation to the Industry 4.0 concept. The term “closed loop” will be used herein to refer to the pairing of specifications and checking (Figure 1) which all ISO standards, starting with ISO 1, the “mother” of all standards, use in relation to GPS (Geometrical Product Specifications).

INDUSTRY NEWS | 2023-03-02

Leela AI Releases First Commonsense Visual AI Platform for Manufacturing

Leela AI will present a webinar – Visual Intelligence for Industry 4.0 – to demonstrate Leela Platform on Thursday, March 2, 2023 at 12 p.m Eastern time. 

INDUSTRY NEWS | 2023-02-22

A New Level of Added Value

Market changes and mutual dependencies between value creation stages require both new technical and economical solutions. How can companies face these challenges with greater resilience? How can we exploit the benefits of increased cost-effectiveness? These questions are being posed by the transnational "EuProGigant" project. The aim is to ensure smart, sovereign use of data for production and bring this to Europe.

[advertisement]
EVENT | 2023-02-07

Gear Up for Precision

Gear Up for Precision will take place April 12-13, 2023. Both Wenzel and Nidec Machine Tool America, located across from each other in Wixom, Mich., will be open to visitors with displays, technical discussions, presentations, and demonstrations.

INDUSTRY NEWS | 2023-01-30

Solar Atmospheres Successfully Hardens Massive H13 Extrusion Dies

Solar Atmospheres of Western PA successfully vacuum heat treated two massive H13 extrusion dies at their Hermitage PA facility. Their newest high performing Solar Manufacturing 10-Bar 600 Horsepower high pressure gas quench vacuum furnace was able to fully harden two huge H13 extrusion dies in successive cycles. 

PRODUCT NEWS | 2022-10-12

Marposs Announces the Digital Platform, MAINDO

Marposs has announced MAINDO, its new digital platform that integrates Marposs monitoring, measuring, testing or other manufacturer device/solutions throughout the entire production process, combining quality and process into a holistic production monitoring view.

EVENT | 2022-10-07

IMTEX 2023

IMTEX is a flagship event for the Indian metal cutting industry. It is South Asia's apex exhibition showcasing the latest trends as well as technological refinements from India and other global players. The event attracts visitors from a wide spectrum of manufacturing and ancillary industries including key decision and policy makers as well as industry captains who are keen to source latest technologies and manufacturing solutions for their product lines.

EVENT | 2022-09-22

Formnext 2022

Formnext (Frankfurt, Germany) is more than an exhibition and conference. It’s an entire platform for companies from the world of additive manufacturing. Here, a veritable who’s who from the realms of design and product development, industrial tooling, production solutions, quality management, and measurement technology comes together with leading providers in basic materials and component construction.

PRODUCT NEWS | 2022-08-09

EMAG Presents E-Mobility and Digital Solutions at IMTS 2022

EMAG will highlight productive, and at the same time, flexible manufacturing solutions for electromobility at IMTS. Among other things, the focus is on the vertical pick-up lathes of the VL series, which EMAG now delivers IoT-Ready.

INDUSTRY NEWS | 2022-08-01

ANCA Offers Integrated Manufacturing System at IMTS 2022

The ANCA Integrated Manufacturing System (AIMS) optimizes cutting tool production through streamlined manufacturing, automation, and connectivity. With ANCA and AIMS, customers can achieve continuous, unattended production that dramatically reduces non-productive machine time, with smart automation that connects sequential tool production processes and offers connectivity across the whole factory. 

INDUSTRY NEWS | 2022-07-26

MC Machinery Introduces Machining Technology at IMTS 2022

MC Machinery will showcase its latest EDM and precision milling technology, including wire and sinker EDMs, machining centers and automation during IMTS 2022.

EVENT | 2022-07-20

Aachen Conference on Gear Production

Although gears have been indispensable components in various sectors such as mechanical engineering, the automotive industry and industrial gear manufacturing for many decades, increasing requirements and current market developments are constantly presenting the drive technology sectors with new challenges. In the case of modern gear drives, competition is determined not only by price but also by load capacity, operational reliability and noise behavior. In automotive engineering in particular, reliable torque transmission is required with high power density, low weight and minimal noise emissions. The current trend towards e-mobility as well as general ecological and economic challenges to improve resource efficiency lead to increased demands on the entire process chain. 

PRODUCT NEWS | 2022-07-01

Big Daishowa Unveils EWA Automatic Boring Head

The Big Kaiser EWA Automatic Fine Boring System from Big Daishowa performs closed-loop boring operations without a human operator. This breakthrough eliminates the need to stop the spindle to manually adjust the boring tool, which results in considerable time savings. Also, eliminating human interaction reduces cost, improves accuracy, and minimizes scrap. The adjustment range of this fine boring head allows for the handling of multiple bore sizes with the same tool and ensures a repeatable boring process. 

INDUSTRY NEWS | 2022-07-01

Sandvik Coromant Offers Productivity Improvement Program

Sandvik Coromant offers its CoroPlus Productivity Improvement Program to provide in-depth analysis of the production cell.

INDUSTRY NEWS | 2022-06-15

Hexagon Manufacturing Intelligence Announces Tech Start-Up Winners

Hexagon’s Manufacturing Intelligence division recently announced the winners of its first cohort of start-ups selected to help the manufacturing industry operate more sustainably and efficiently. The company launched its Sixth Sense open innovation platform in January 2022 to challenge how multinationals approach innovation and help nurture creative solutions to emerging manufacturing challenges by connecting with world-class companies to solve some of humanity’s biggest challenges. 

INDUSTRY NEWS | 2022-06-13

Wintriss Offers OEE/Data Collection Software at IMTS 2022

Wintriss Controls Group has announced it will be demonstrating new, advanced features in its ShopFloorConnect OEE and Data Collection Software at IMTS Booth #135073 located in the East Building, Level 3, in McCormick Place, Chicago IL from Sept 12- 17, 2022.

PRODUCT NEWS | 2022-06-02

SMW Autoblok Offers Plug and Play Electric Chuck

SMW Autoblok sets a new standard for power chucks with the introduction of the CC e-motion electric 4-jaw chuck featuring wireless power and signal transmission.

PRODUCT NEWS | 2022-05-04

Verisurf and IBS Quality Offer Portable Inspection System

IBS Quality GmbH has launched the new PAM-System (Portable Automated Measurement System), a portable cobot-based 3D scanning and measurement solution, at Control, Stuttgart, Germany, May 3 -6, Hall 3, Stand 3312. The launch is in collaboration with Verisurf Software, Inc., and its integrated 3D measurement software for automated quality inspection, reporting, scanning, and reverse engineering. 

INDUSTRY NEWS | 2022-04-25

Kuka Robotics Plays Key Role in University of Michigan Research Grant

As part of a $2 million National Science Foundation Grant, robots from Kuka Robotics are helping the University of Michigan (U of M) advance research that could result in robots working side-by-side with humans on building construction sites. The research involves three KUKA KR Quantec robots along with the company’s robot sensor interface (RSI) software, all of which will allow human workers to use interactive task learning technology to teach the robots to perform construction tasks. 

INDUSTRY NEWS | 2022-02-04

E-Drive Gear Inspection and Noise Analysis

Gleason offers technology that caters to e-Mobility applications.
FEATURE ARTICLES | 2021-08-01

The Digital Maturity Index

A categorization of digital activities and a perspective from Klingelnberg
FEATURE ARTICLES | 2021-01-01

That Industry 4.0 Digital Factory Thing — Part 3

Welcome to the third installment of an article which is presented as a guide for navigating the topic of the Industry 4.0 Digital Factory.
FEATURE ARTICLES | 2020-09-01

That Industry 4.0 Digital Factory Thing, Part 2

Welcome to the second installment of an article which is presented as a guide for navigating the topic of the Industry 4.0 Digital Factory.
FEATURE ARTICLES | 2020-08-01

That Industry 4.0 Digital Factory Thing

In this edition of "Arvin's Angle," we take a look at Industry 4.0 and what it means for a gear company just getting started.
INDUSTRY NEWS | 2020-07-07

Eaton's Vehicle Group Leverages Industry 4.0 Technology During Pandemic

Eaton recently announced its Vehicle Group has been leveraging advanced Industry 4.0 technology to help its global operations safely navi...
INDUSTRY NEWS | 2020-06-17

Hoffmann Group Taps WFL Millturn to Test and Optimize Tools

Pushed to the Maximum

With over 4,000 employees and an extensive range of tools, operating equipment and personal protec...
FEATURE ARTICLES | 2019-08-01

Overcoming Barriers

Depending on who you ask, the Industrial Internet of Things is growing more slowly than anyone predicted. Why is that, and what does that mean for the gear manufacturing industry?
INDUSTRY NEWS | 2019-05-28

EMAG Production Lines Utilize Industry 4.0 with Modular Solutions

Industry 4.0 is a relatively simple term; however, it contains complex challenges involving questions of unified standards, safety, and t...
INDUSTRY NEWS | 2018-08-15

IMTS 2018: A Field Guide

Chicago Preps for the Next Manufacturing Technology Extravaganza Matthew Jaster, Senior Editor
FEATURE ARTICLES | 2018-07-01

Overlapping Pursuits

More than any other field, IIoT overlaps directly with metrology's mission to analyze and measure as much of the manufacturing process as possible, and it's no surprise that the latter is utilizing the former.
INDUSTRY NEWS | 2018-06-26

Zoller Highlights Smart Factory Solutions

Zoller Inc. has a new digital playground in Ann Arbor, Michigan. The tooling, inspection and tool management company now has 44,000+ sq. ft. of spa...
INDUSTRY NEWS | 2018-02-12

IIoT Spotlight: The Job Shop

As IIoT solutions become more readily available throughout the manufacturing sector, challenges continue when you start looking specifically at the...
INDUSTRY NEWS | 2018-01-31

IIoT Spotlight: A Look at Honeywell Connected Plant

One of the most relevant topics in manufacturing right now is predicting process conditions and equipment failures for continuous improvement on th...
TECHNICAL ARTICLES | 2018-01-01

Cyber Physical Gear Production System: A Vision of Industry 4.0 Gear Production

This report describes Klingelnberg's vision of Industry 4.0 gear production.
INDUSTRY NEWS | 2017-08-08

WZL Gear Conference Highlights Latest Technology

Liebherr Gear Technology Inc. recently hosted the 7th WZL Gear Conference in the USA 2017 in Ann Arbor, Michigan. This two-day program o...
FEATURE ARTICLES | 2017-03-01

Heat Treating 4.0

Suppliers are working hard to make sure their heat treating equipment is controllable, repeatable and efficient, and manufacturers continue to incorporate technology that gives heat treaters and their customers more information about what's going on inside the magic box.
INDUSTRY NEWS | 2016-12-14

Heller Industry 4.0 Products Focus on Transparency, Ease of Operation

Heller Machine Tools' Industry 4.0 approach is to enhance transparency of the current machine status and evaluate the information gai...
FEATURE ARTICLES | 2016-11-01

Gear Shop of Tomorrow

It's Monday morning, December 15, 2036. An autonomous vehicle drops off two engineers in front of a gear manufacturing facility in Metro Detroit. They punch in for work on their wristwatches and pay Uber for the ride on a smartphone. One of the engineers begins walking the shop floor, monitoring a series of collaborative robots using a tablet the size of a paperback novel. These robots interact right on the floor with the minimal staff scheduled to oversee manufacturing operations. Another engineer wears an interactive headset and begins training a group of new engineers (in real time) from China using some form of augmented reality.
FEATURE ARTICLES | 2016-03-01

Plastic Gearing Continues Converting the Unconverted

Plastic gears are everywhere today - throughout your car, at the oceans' lowest depths, in deep space. The question, when is a metal gear a candidate for plastic conversion, can be addressed in three words, i.e. what's the application?
PRODUCT NEWS | 2015-09-01

Product News

News about New Products
ADDENDUM | 2015-05-01

Henry Maudslay

Here is some history that bears repeating - or at least re-reading. So take a few minutes to give it up for a long-gone Brit named Henry Maudslay (August 22, 1771 - February 14, 1831) - also known as "A Founding Father of Machine Tool Technology." You might also consider him an early leader in inspection, as he also invented the first bench micrometer capable of measuring to one ten-thousandth of an inch.
EVENTS | 2015-03-01

Calendar

The complete technical calendar from the March/April 2015 issue of Gear Technology.
INDUSTRY NEWS | 2014-06-25

AMB 2014 Preps for Industry 4.0

The machine tool industry is confronted with a large number of developments which are influencing investment decisions by its customers. ...
INDUSTRY NEWS | 2012-10-29

Acculube Distributes New Bio-Based Lubricants

Acculube, distributor for Castrol, Exxon Mobil, and other leading global brands of industrial fluids, has been appointed one of just a fe...
FEATURE ARTICLES | 2011-09-01

Next Stop Cincinnati

What's not to like about a more focused, user-friendly Gear Expo? Booth Previews.
INDUSTRY NEWS | 2011-08-01

Industry News

The complete Industry News section from the August 2011 issue of Gear Technology.
FEATURE ARTICLES | 2009-01-01

Big Gears - High Standards, High Profits

Natural resources—minerals, coal, oil, agricultural products, etc.—are the blessings that Mother Earth confers upon the nations of the world. But it takes unnaturally large gears to extract them.
INDUSTRY NEWS | 2006-04-08

Gleason Genesis S130SV Gear Shaving Machine

The 130SV shaving machine from Gleason is the newest of the company’s Genesis family of gear production equipment. Introduced to...
PRODUCT NEWS | 2003-07-01

Product News

Complete Product News for July/August 2003.
TECHNICAL ARTICLES | 1990-07-01

Efficient Methods for the Synthesis of Compound Planetary Differential Gear Trains for Multiple Speed Ratio Generation

This article presents an efficient and direct method for the synthesis of compound planetary differential gear trains for the generation of specified multiple speed ratios. It is a train-value method that utilizes the train values of the integrated train components of the systems to form design equations which are solved for the tooth numbers of the gears, the number of mating gear sets and the number of external contacts in the system. Application examples, including vehicle differential transmission units, rear-end differentials with unit and fractional speed ratios, multi-input functions generators and robot wrist joints are given.
TECHNICAL ARTICLES | 1987-11-01

Selection of Hobbing Data

The art of gear hobbing has advanced dramatically since the development and introduction of unique machine and tool features such as no backlash, super rigidity, automatic loading of cutting tools, CNC controls, additional machine power and improved cutter materials and coatings. It is essential to utilize all these features to run the machine economically.
[advertisement]