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Machine and Tool Concepts for Contract Manufacturing

Liebherr solutions enhance flexibility, accuracy, and efficiency at SPN Schwaben Präzision

The Swabian transmission and drive solutions manufacturer SPN Schwaben Präzision Fritz Hopf GmbH manufactures gearboxes, gears, and drive systems according to individual customer requirements.

The Digital Ecosystem with Ipsen

IIoT, AI and automation integration leads to enhanced heat treat capabilities

Farewell to an Idea

The impact of steel tariffs on the gear industry

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Technical Articles

Very High Cycle Fatigue Testing of AMS 6308 Steel

In this paper, ultrasonic fatigue testing results for “core hardened” AMS 6308 gear steel are presented. AMS 6308 is a gear and bearing steel with high tempering resistance and high hot hardness case targeted to high temperature applications

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Hard Skiving of an Internal DIN5480 Spline—A Process Analysis

This report uses an application case to demonstrate the optimization potential of gear skiving in the production of internal splines on a universal machining center. The process established in the example is then analyzed using the software tool OpenSkiving developed by the wbk Institute of Production Science of the Karlsruhe Institute of Technology (KIT) and the results are discussed. Finally, the most important findings are summarized.

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Hard Fine Machining of E-Components in the Border Area of Quality Requirements and Productivity

Overall developments and widespread public awareness of man-made climate change are transforming the way people think. The awareness has inspired a shift towards a more ecologically sustainable way of life. Driven by policymaking and technological innovation, ambitious efforts are underway to reduce greenhouse gas emissions to curb the rise in average temperatures. A key focus of these efforts is the mobility sector. 

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Experimental and Analytical Study of the Effect of Shot Peening on Gear Micropitting and Contact Fatigue Failure

This study aims to investigate the effect of this identified type of shot peening on the micropitting resistance of the gear tooth flanks and the macropitting resistance and to compare the experimental results with the calculation results based on standard methods.

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Design

Variable loads resulting from a working process, starting process, or operation near a critical speed will cause varying stresses at the gear teeth of a drive system. The magnitude and frequency of these loads depend upon the driven machine, the motor, the dynamic mass elastic properties of the system, and other effects.


Grinding

For the research developed in this work, an existing simulation model of the generating gear grinding process based on a penetration calculation approach is used. Further, an extension of the model considering a realistic modeling of the grinding worm topography and the macro movements of the grinding worm during the process is presented. The result of the simulation is the microinteraction characteristics throughout
the grinding of the gear flank. In the end, the information about microinteraction characteristics obtained will be used for the calculation of force and energy in generating gear grinding.

Inspection

Different component characteristics in electric vehicles lead to higher noise and load requirements in the automotive industry. E-mobility—to a certain degree—is changing how gear analysis and inspection is carried out. Dissecting noise issues in gears and gearboxes requires an analytical approach like a detective. The problem could stem from the design itself, tolerancing or tip/root relief issues, tooth flank form deviations like waviness or perhaps crowning issues that directly impact noise. Every aspect of gear production needs to be examined to provide the most accurate results.

Heat Treating

Quality control, EV components, energy consumption and material influences are just a handful of topics being discussed in heat treating today. New heat treat methods and global trends will be the topic of conversation later this year at Heat Treat 2023. Here’s a round-up of some stories circulating across key market segments.

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Videos

EMAG VSC 400 PS

The EMAG VSC 400 PS offers the integration of power skiving and turning technologies in one machine, a solution that significantly increases both the flexibility and efficiency of production. By using up to four gear skiving tools and six turning tools, you can produce even complex gears in a single clamping operation, which increases productivity enormously.

Industry News

DN Solutions, a global leader in the machine tool industry with a diverse product lineup of over 500 machines, will celebrate the grand opening of its new Chicago Technical Center (CTC) in Schaumburg, Illinois with an open house from April 29 to May 1, 2025.

Product News

The Mazak Ez Series comes to Canada for the Western Manufacturing Technology Show (WMTS) in Edmonton. In booth #1205, Mazak will feature its QT-Ez 12MSY Horizontal Turning Center with Multi-Tasking capability and the VC-Ez 20 Vertical Machining Center, both from the Kentucky-built series of machines that puts Mazak quality and reliability within reach for virtually any shop with productive, space-saving efficiency at an affordable price.

Calendar

AISTech 2025

May 5, 2025 - May 8, 2025

AISTech (Music City Center, Nashville) is North America’s largest annual iron and steel technology conference and exposition. It provides a global perspective on today’s marketplace by featuring technologies from all over the world that help steelmakers to compete more effectively. AISTech welcomes 7,000+ industry professionals from more than 40 countries: an audience representative of steel producers, suppliers, academia and students. With 100+ technical sessions and more than 400+ individual presentations, attendees can plan their day around a robust conference schedule and learn about the latest products and processes happening in every aspect of the steelmaking process.

Wenzel and Nidec Open House 2025

Jun 17, 2025 - Jun 18, 2025

Realize Live Americas

Jun 2, 2025 - Jun 5, 2025

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The Gear Industry Buyers Guide is your complete directory of suppliers in the gear industry, including great companies like these.


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