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Experimental Study on the Performance of Plastic Worm Gears

This study examines the implementation and experimental validation of state-of-the-art plastic worm gear design methods, focusing on the VDI 2736 guideline as the most comprehensive reference for load-carrying capacity calculations.

Industrial Flexibility

Drive System Design Examines Electrification and e-Mobility Markets

Modernizing with Purpose

Liebherr gantry systems fuel Ford’s EV ambitions in Europe

From Gear Mesh to System: Advanced Prediction of Transmission Error

Eliminating common assumptions of single gear mesh calculations by considering the full system for higher-fidelity gear transmission error prediction and gearbox NVH analysis

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Technical Articles

Decarbonization of the Iron and Steel Sector: Challenges and Opportunities

With government mandates to reduce greenhouse gas (GHG) emissions, decarbonizing the largest industrial emitters has become an essential research focus. The Environmental Protection Agency (EPA) reported that industrial point sources in the United States (U.S.) emitted 1.45 billion tons of carbon dioxide (CO2) in 2022, accounting for 23 percent of all domestic CO2 emissions for that year (Refs. 1,2). One of the largest contributors to industrial emissions is the iron and steel industry, which was responsible for 2.5 percent of total U.S. GHG emissions in 2023 (Ref. 3). Due to the large quantity of emissions available for capture from this industrial sector, iron/steel production facilities present an impactful opportunity for industrial decarbonization.

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Cutting Tool Selection Criteria for Cylindrical Gear Manufacturing

This paper is divided into two parts. The first part is a general digression on the pressure angle on cylindrical gears. The pressure angle is a variable that plays an important role in defining the geometry of gears and hobs, yet it is not widely discussed. This introduction serves as a prerequisite for the second part of the paper. The second part will show an application case of choosing the most suitable hob to cut a given gear. In this selection process, particular attention will be paid to the pressure angle of the hob for cutting with modified rolling, i.e., with a reduced pressure angle compared to that of the gear.

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Durability and Performance Rating Procedures for Plastic Gears

High-performance plastic gears are increasingly replacing metal gears in several applications due to the many advantages they exhibit. The main ones are lower weight, no need for lubrication, cheaper mass production, significantly better noise, vibration and harshness (NVH) behavior and chemical/corrosion resistance. Most plastic gears are produced by injection molding, which enables great design flexibility, e.g., joining several machine elements into one molded part, while gear geometry modifications like enlarged root rounding or altered profile shapes are also possible (Ref. 1).

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3D Scan-Based Reverse Engineering of Differential Bevel Gears

This study aims to propose a robust reverse engineering methodology for straight bevel gears, especially for those found in inter-wheel differentials.

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Design

Gleason's Coniflex® Pro Design and Manufacturing System for producing stronger, quieter, and more reliable e-drive differential gears in high volumes, for automotive, truck, bus and off-highway transmissions. It‘s the differential difference!


Grinding

For the transmissions of electric vehicles to develop the desired high torque under all driving conditions, a very large gear ratio is needed, which requires high speeds. And to ensure sufficient momentum at all speeds and enable the driver to accelerate without shifting gears, the electric drive must achieve up to 15,000 rpm, which is about three times that of a typical combustion engine. This puts a lot of strain on the rotor shaft. The manufacturers of rotor shafts are thus facing new challenges, such as the significantly lower shape and position tolerances and the need for greater machining precision.

Inspection

Different component characteristics in electric vehicles lead to higher noise and load requirements in the automotive industry. E-mobility—to a certain degree—is changing how gear analysis and inspection is carried out. Dissecting noise issues in gears and gearboxes requires an analytical approach like a detective. The problem could stem from the design itself, tolerancing or tip/root relief issues, tooth flank form deviations like waviness or perhaps crowning issues that directly impact noise. Every aspect of gear production needs to be examined to provide the most accurate results.

Heat Treating

Furnaces North America 2022 (FNA 2022), presented by the Metal Treating Institute (MTI), in partnership with its media partner, Heat Treat Today, is the heat-treating industry’s go-to event every other year. FNA 2022 attracted attendees from across North America, including Fortune 500 companies. For three days attendees took part in networking, connections, and learning about the vast changes taking place in emerging technologies, industry trends, and advances in equipment.

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Videos

Leveraging Simmerring® Seals for Better Performance - Webinar

GEARBOX INNOVATIONS: Gearboxes are found everywhere from robotics to agriculture, but getting peak performance from your gearbox requires some serious expertise. Join us to explore how Simmerring® seals are revolutionizing gearbox design and performance.

Industry News

Universal Robots (UR) presents UR Studio, a powerful online simulation tool built on PolyScope X, UR’s most advanced, open and AI-ready software platform.

Product News

Jergens Custom Design and Build workholding solutions are engineered around part configurations using standard products and a six-step process to reduce cost and lead time for customers. The advancements in the program are proven to guide customer decisions regarding the use of a dedicated solution versus standard off-the-shelf products, pinpointing Return on Investment (ROI) and productivity calculations.

Calendar

EMO Hannover 2025

Sep 22, 2025 - Sep 26, 2025

Founded in 1975, EMO Hannover has stood for innovation, internationality, inspiration and the future of metalworking worldwide. This trade fair for production technology offers a unique platform every two to four years in Hannover under the motto 'Innovate Manufacturing' to establish international contacts, tap into new business opportunities and gain a comprehensive overview of the industry's global offering.

CAR Management Briefing Seminars 2025

Sep 15, 2025 - Sep 17, 2025

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