The 67,000 sq. ft. facility occupied by Precision Gears Inc. in Pewaukee, WI, contains a full range of gear manufacturing equipment to meet the varied customer demands of the many industries it serves. Founded in 1919, the company possesses both the technologies and experience to efficiently serve the multiple requirements of manufacturers in fields as varied as agriculture, lawn and garden, foodservice, power transmission construction, pumps, and others.
Dayton Gear partnered with Helios Gear Products to install a new Hera 200 CNC gear hobber, followed shortly after by a Hera 500 CNC gear hobber. Helios had a chance to check in with Adam Baird and Brian Baird, 3rd generation at Dayton Gear, to see how their production has changed since the installation, and how they're planning and looking forward to the future.
Machining the teeth of a rotor shaft for electric cars has demanding machining requirements. Very few other applications place such high demands as transmission components. The very quiet motor requires the highest surface finishes so that disturbing running noises do not occur. In addition, the number of units in e-mobility is greatly increasing, which is an additional challenge for the mechanical engineering involved. What is needed, therefore, are process-reliable solutions for cost-effective rotor shaft production. EMAG Koepfer HLC 150 H gear hobbing machine demonstrates how this can work, ensuring new productivity in this gear sector.