I make all the double helical gears that go into a gearbox - four
different gears in this unit. If the gear module for the bull gear and the
intermediate gear are the same (these are the two individual gears that
mate), and the gear module for the high-speed pinion and high-speed
gears are the same (these are the other two individual gears that mate
in the gear box as well), is it then possible to just use two hobs in this
setup to make all four gears, since they mate together with each other?
We are currently using a different gear hob for each gear.
While designing gear and spline teeth, the root fillet area and the corresponding maximum tensile stress are primary design considerations for the gear designer. Root fillet tensile stress may be calculated using macro-geometry values such as module,
minor diameter, effective fillet radius, face width, etc.
This paper outlines the comparison of
efficiencies for worm gearboxes with
a center distance ranging from 28 -
150 mm that have single reduction from
5 to 100:1. Efficiencies are calculated using several standards (AGMA, ISO, DIN, BS) or by methods defined in other bibliographic references. It also deals with the measurement of torque and temperature on a test rig — required for the calibration of an analytical model
to predict worm gearbox efficiency
and temperature. And finally, there are examples of experimental activity (wear and friction measurements on a blockon- ring tribometer and the measurements of dynamic viscosity) regarding the effort of improving the efficiency for worm gear drivers by adding nanoparticles of fullerene shape to standard PEG lubricant
THE FINAL CHAPTER
This is the last in the series of chapters excerpted from Dr. Hermann J. Stadtfeld's Gleason Bevel Gear Technology - a book written for specialists in planning, engineering, gear design and manufacturing. The work also addresses the technical
information needs of researchers, scientists and students who deal with the theory and practice of bevel gears and other angular gear systems. While all of the above groups are of course of invaluable importance to the gear industry, it is surely the students who hold the key to its future. And with that knowledge it is reassuring to hear from Dr. Stadtfeld of
the enthusiastic response he has received from younger readers
of these chapter installments.
Looking for some simple yet useful advice heading into IMTS 2016? Never second guess your machine tool investment. Flexibility is a
mandatory requirement in gear manufacturing today. Accuracy, reliability and efficiency must improve with each new machine tool purchase. Innovation is always the end game. So it comes as no surprise that IMTS 2016 attendees will have plenty of gear grinding technologies
to consider this fall.